Troubleshooting the Extrusion Process: a systematic approach to solving plastic extrusion problems
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| Main Authors: | , |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Munich [u.a.]
Hanser
2010
|
| Edition: | 2. ed. |
| Subjects: | |
| Online Access: | Inhaltstext Inhaltsverzeichnis |
| Physical Description: | XII, 194 S. Ill., graph. Darst. |
| ISBN: | 9783446422445 |
Staff View
MARC
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| 245 | 1 | 0 | |a Troubleshooting the Extrusion Process |b a systematic approach to solving plastic extrusion problems |c Maria del Pilar Noriega Escobar ; Chris Rauwendaal |
| 250 | |a 2. ed. | ||
| 264 | 1 | |a Munich [u.a.] |b Hanser |c 2010 | |
| 300 | |a XII, 194 S. |b Ill., graph. Darst. | ||
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Record in the Search Index
| DE-BY-863_location | 1911 |
|---|---|
| DE-BY-FWS_call_number | 1911/2019:0008 |
| DE-BY-FWS_katkey | 413951 |
| DE-BY-FWS_media_number | 083101165614 |
| _version_ | 1824553820914450433 |
| adam_text |
CONTENTS PREFACE V CONTENTS VII 1 REQUIREMENTS FOR EFFICIENT
TROUBLESHOOTING 1 1.1 INSTRUMENTATION 1 1.2 UNDERSTANDING THE EXTRUSION
PROCESS 2 1.3 COLLECTION AND ANALYSIS OF HISTORICAL DATA (TIME LINE) 2
1.4 TEAM BUILDING 4 1.5 CONDITION OF THE EQUIPMENT 5 1.6 INFORMATION
ABOUT THE FEED STOCK 5 1.7 PROBLEM-SOLVING TECHNIQUES 6 2 TOOLS FOR
TROUBLESHOOTING 9 2.1 TEMPERATURE MEASUREMENT DEVICES 9 2.2 DATA
ACQUISITION SYSTEMS 10 2.2.1 PORTABLE DATA COLLECTORS/MACHINE ANALYZERS
10 2.2.2 FIXED-STATION DATA ACQUISITION SYSTEMS 11 2.3 LIGHT MICROSCOPY
13 2.4 THERMOCHROMIC MATERIALS 14 2.5 THERMAL ANALYSIS, IR SPECTROSCOPY,
AND RHEOMETRY 15 2.5.1 DIFFERENTIAL THERMAL ANALYSIS AND DIFFERENTIAL
SCANNING CALORIMETRY 15 2.5.2 THERMOGRAVIMETRIC ANALYSIS 17 2.5.3
FOURIER TRANSFORM INFRARED SPECTROSCOPY 18 2.5.4 THERMOMECHANICAL
ANALYSIS 19 2.5.5 TORQUE RHEOMETRY 19 2.5.6 HIGH PRESSURE CAPILLARY
RHEOMETRY 20 2.5.7 OTHER THERMAL CHARACTERIZATION TECHNIQUES 22 2.6
MISCELLANEOUS TOOLS 23 2.6.1 INFRARED THERMOGRAPHY 23 2.6.2 POWER
MEASUREMENTS 24 BIBLIOGRAFISCHE INFORMATIONEN HTTP://D-NB.INFO/998906611
DIGITALISIERT DURCH VIII CONTENTS 3 SYSTEMATIC TROUBLESHOOTING 27 3.1
UPSETS VERSUS DEVELOPMENT PROBLEMS 27 3.2 MACHINE-RELATED PROBLEMS 27
3.2.1 THE DRIVE SYSTEM 27 3.2.2 THE FEED SYSTEM 27 3.2.3 THE HEATING AND
COOLING SYSTEM 29 3.2.4 WEAR PROBLEMS 30 3.2.4.1 WEAR MECHANISMS 31
3.2.4.2 TEST METHODS FOR WEAR 32 3.2.4.3 CAUSES OF WEAR 36 3.2.4.4
SOLUTIONS TO WEAR PROBLEMS 41 3.2.4.5 REBUILDING WORN SCREWS AND BARRELS
46 3.2.5 SCREW BINDING 50 3.2.5.1 EXTRUSION OF FLUOROPOLYMERS 50 3.2.5.2
THE MECHANICS OF SCREW BINDING 51 3.2.5.3 CHANGES IN CLEARANCE DUE TO
TEMPERATURE DIFFERENCES . 51 3.2.5 A ANALYSIS OF TEMPERATURE
DISTRIBUTION IN EXTRUDER SCREWS . 53 3.2.5.5 CHANGE IN CLEARANCE DUE TO
COMPRESSIVE LOAD 54 3.2.5.6 RESULTS FROM ANALYSIS 55 3.3 POLYMER
DEGRADATION 55 3.3.1 TYPES OF DEGRADATION 56 3.3.1.1 THERMAL DEGRADATION
56 3.3.1.2 MECHANICAL DEGRADATION 56 3.3.1.3 CHEMICAL DEGRADATION 57
3.3.2 DEGRADATION IN EXTRUSION 59 3.3.2.1 RESIDENCE TIME DISTRIBUTION 59
3.3.2.2 TEMPERATURE DISTRIBUTION SIMPLE CALCULATIONS 63 3.3.2.3
TEMPERATURE DISTRIBUTION NUMERICAL CALCULATIONS 68 3.3.2.4 REDUCING
DEGRADATION 75 3.4 EXTRUSION INSTABILITIES 76 3.4.1 FREQUENCY OF
INSTABILITY 77 3.4.1.1 HIGH-FREQUENCY INSTABILITIES 77 3.4.1.2 SCREW
FREQUENCY INSTABILITIES 81 3.4.1. 4.2.3 SOLUTION 118 CONTENTS IX 3.4.1.4
VERY SLOW FLUCTUATIONS 83 3.4.1.5 RANDOM FLUCTUATIONS 83 3.4.2
FUNCTIONAL INSTABILITIES 84 3.4.2.1 SOLIDS-CONVEYING INSTABILITIES 85
3.4.2.2 PLASTICATING INSTABILITIES 85 3.4.2.3 MELT-CONVEYING
INSTABILITIES 86 3.4.2.4 DEVOLATILIZATION INSTABILITIES 86 3.4.2.5
MIXING RELATED INSTABILITIES 87 3.4.2.6 DISTRIBUTIVE MIXING SECTIONS 87
3.4.2.7 DISPERSIVE MIXING SECTIONS 91 3.4.2.8 SOLVING MIXING PROBLEMS 97
3.4.3 SOLVING EXTRUSION INSTABILITIES 99 3.5 AIR ENTRAPMENT 101 3.6 GEL
PROBLEMS 102 3.6.1 MEASURING GELS 103 3.6.2 GELS CREATED IN THE
EXTRUSION PROCESS 104 3.6.3 REMOVING GELS PRODUCED IN POLYMERIZATION 104
3.7 DIE-FLOW PROBLEMS 105 3.7.1 MELT FRACTURE 106 3.7.2 DIE-LIP BUILDUP
("DIE DROOL") 108 3.7.3 V- OR W-PATTERNS 109 3.7.4 SPECKS AND
DISCOLORATION 109 3.7.5 LINES IN EXTRUDED PRODUCT ILL 3.7.5.1 WELD LINES
ILL 3.7.6 OPTICAL AND APPEARANCE PROPERTIES 112 4 CASE STUDIES 115 4.1
FILM COEXTRUSION * DEGRADATION IN THE MIDDLE LAYER 115 4.1.1 DESCRIPTION
OF THE PROBLEM 115 4.1.2 ANALYSIS OF THE PROBLEM 115 4.1.3 SOLUTION 117
4.2 FILM COEXTRUSION WITH INTERFACIAL PROBLEMS 118 4.2.1 DESCRIPTION OF
THE PROBLEM 118 4.2.2 ANALYSIS OF THE PROBLEM 118 4.11.3 SOLUTION 138 X
CONTENTS 4.3 LINES IN THE EXTRUDED FILM 119 4.3.1 DESCRIPTION OF THE
PROBLEM 119 4.3.2 ANALYSIS OF THE PROBLEM 120 4.3.3 SOLUTION 120 4.4
COLOR VARIATION IN POLYPROPYLENE CARPET FIBER 121 4.4.1 DESCRIPTION OF
THE PROBLEM 121 4.4.2 ANALYSIS OF THE PROBLEM 121 4.4.3 SOLUTION 121 4.5
PLASTIC FILM WITH POOR TRANSPARENCY 123 4.5.1 DESCRIPTION OF THE PROBLEM
123 4.5.2 ANALYSIS OF THE PROBLEM 124 4.5.3 SOLUTION 125 4.6 WEAR
PROBLEM IN FILM EXTRUSION 126 4.6.1 DESCRIPTION OF THE PROBLEM 126 4.6.2
SOLUTION 126 4.7 MULTILAYER FILM * SEVERAL APPEARANCE PROBLEMS 127 4.7.1
PROBLEM DESCRIPTION 127 4.7.2 ANALYSIS OF THE PROBLEM 127 4.7.3 SOLUTION
128 4.8 DISPERSION PROBLEM IN A HIGH-DENSITY POLYETHYLENE BOTTLE 128
4.8.1 DESCRIPTION OF THE PROBLEM 128 4.8.2 ANALYSIS OF THE PROBLEM 129
4.8.3 SOLUTION 130 4.9 POLYMER DEGRADATION 131 4.9.1 DESCRIPTION OF THE
PROBLEM 131 4.9.2 ANALYSIS OF THE PROBLEM 131 4.9.3 SOLUTION 132 4.10
HEAT-SEALING PROBLEMS IN A COEXTRUDED FILM 133 4.10.1 PROBLEM
DESCRIPTION 133 4.10.2 ANALYSIS OF THE PROBLEM 133 4.10.3 SOLUTION 136
4.11 OUTPUT PROBLEM IN A BLOWN FILM LINE 137 4.11.1 DESCRIPTION OF THE
PROBLEM 137 4.11.2 ANALYSIS OF THE PROBLEM 137 4.20.1 DESCRIPTION OF THE
PROBLEM 166 CONTENTS XI 4.12 MASTER BATCH SELECTION 140 4.12.1
DESCRIPTION OF THE PROBLEM 140 4.12.2 ANALYSIS OF THE PROBLEM 141 4.12.3
SOLUTION 142 4.13 PIPE EXTRUSION PROBLEM 142 4.13.1 DESCRIPTION OF THE
PROBLEM 142 4.13.2 ANALYSIS OF THE PROBLEM 143 4.13.3 SOLUTION 143 4.14
GEL FORMATION IN A COEXTRUDED FILM 145 4.14.1 DESCRIPTION OF THE PROBLEM
145 4.14.2 ANALYSIS OF THE PROBLEM 145 4.14.3 SOLUTION 146 4.15
AGGLOMERATES AND GRAMMAGE VARIATION IN A PP SHEET 146 4.15.1 DESCRIPTION
OF THE PROBLEM 146 4.15.2 ANALYSIS OF THE PROBLEM 146 4.15.3 SOLUTION
148 4.16 INSUFFICIENT MELTING AND MIXING IN A PLASTICATING UNIT 149
4.16.1 DESCRIPTION OF THE PROBLEM 149 4.16.2 ANALYSIS OF THE PROBLEM 150
4.16.3 SOLUTION 152 4.17 HIGH MELT TEMPERATURE AND INSUFFICIENT OUTPUT
IN COEXTRUSION 153 4.17.1 DESCRIPTION OF THE PROBLEM 153 4.17.2 ANALYSIS
OF THE PROBLEM 153 4.17.3 SOLUTION 155 4.18 DEFICIENT SOLIDS CONVEYING
AND DISPERSION 157 4.18.1 DESCRIPTION OF THE PROBLEM 157 4.18.2 ANALYSIS
OF THE PROBLEM 158 4.18.3 SOLUTION 159 4.19 INSTABILITY OF FORMATION AT
THE DIE 160 4.19.1 DESCRIPTION OF THE PROBLEM 160 4.19.2 ANALYSIS OF THE
PROBLEM 161 4.19.3 SOLUTION 162 4.20 INTERMITTENT PUMPING IN A VENTED
EXTRUDER 166 SUBJECT INDEX 190 XII CONTENTS 4.20.2 ANALYSIS OF THE
PROBLEM 167 4.20.3 SOLUTION 168 4.21 MELT FRACTURE OR SHARKSKIN IN M-PE
170 4.21.1 DESCRIPTION OF THE PROBLEM 170 4.21.2 ANALYSIS OF THE PROBLEM
170 4.21.3 SOLUTION 171 APPENDIX 1 SYSTEMATIC PROBLEM SOLVING 173
APPENDIX 2 MACHINE TROUBLESHOOTING AND MAINTENANCE 175 A2.1 CHECK THE
OIL 175 A2.2 UNUSUAL NOISES 175 A2.3 VIBRATION MONITORING 176 A2.4 DRIVE
MOTORS AND BELTS 177 A2.5 SPARE PARTS 177 A2.6 SCREW AND BARREL 177 A2.7
EXTRUDER MAINTENANCE CHECKLIST 178 APPENDIX 3 SETTING EXTRUDER
TEMPERATURES 181 REFERENCES 183 |
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| discipline | Chemie / Pharmazie Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik |
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| id | DE-604.BV036552497 |
| illustrated | Illustrated |
| indexdate | 2025-02-20T06:41:57Z |
| institution | BVB |
| isbn | 9783446422445 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-020474017 |
| oclc_num | 699543576 |
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| owner_facet | DE-91G DE-BY-TUM DE-12 DE-29T DE-210 DE-863 DE-BY-FWS |
| physical | XII, 194 S. Ill., graph. Darst. |
| publishDate | 2010 |
| publishDateSearch | 2010 |
| publishDateSort | 2010 |
| publisher | Hanser |
| record_format | marc |
| spellingShingle | Noriega Escobar, Maria del Pilar Rauwendaal, Chris Troubleshooting the Extrusion Process a systematic approach to solving plastic extrusion problems Extrudieren (DE-588)4071089-0 gnd Fehlersuche (DE-588)4016615-6 gnd Störung (DE-588)4133232-5 gnd |
| subject_GND | (DE-588)4071089-0 (DE-588)4016615-6 (DE-588)4133232-5 |
| title | Troubleshooting the Extrusion Process a systematic approach to solving plastic extrusion problems |
| title_auth | Troubleshooting the Extrusion Process a systematic approach to solving plastic extrusion problems |
| title_exact_search | Troubleshooting the Extrusion Process a systematic approach to solving plastic extrusion problems |
| title_full | Troubleshooting the Extrusion Process a systematic approach to solving plastic extrusion problems Maria del Pilar Noriega Escobar ; Chris Rauwendaal |
| title_fullStr | Troubleshooting the Extrusion Process a systematic approach to solving plastic extrusion problems Maria del Pilar Noriega Escobar ; Chris Rauwendaal |
| title_full_unstemmed | Troubleshooting the Extrusion Process a systematic approach to solving plastic extrusion problems Maria del Pilar Noriega Escobar ; Chris Rauwendaal |
| title_short | Troubleshooting the Extrusion Process |
| title_sort | troubleshooting the extrusion process a systematic approach to solving plastic extrusion problems |
| title_sub | a systematic approach to solving plastic extrusion problems |
| topic | Extrudieren (DE-588)4071089-0 gnd Fehlersuche (DE-588)4016615-6 gnd Störung (DE-588)4133232-5 gnd |
| topic_facet | Extrudieren Fehlersuche Störung |
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Description
THWS Würzburg Magazin
| Call Number: |
1911 2019:0008 |
|---|---|
| Copy 1 | bestellbar aus dem Magazin Available Place a Hold |