Welding metallurgy and weldability of nickel base alloys:
"Welding Metallurgy and Weldability of Nickel-Base Alloys describes the fundamental metallurgical principles that control the microstructure and properties of welded Ni-base alloys it serves as a practical how to guide that enables engineers to select the proper alloys, filler metals, heat trea...
Saved in:
| Main Authors: | , |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Hoboken, NJ
Wiley
2009
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis Klappentext |
| Summary: | "Welding Metallurgy and Weldability of Nickel-Base Alloys describes the fundamental metallurgical principles that control the microstructure and properties of welded Ni-base alloys it serves as a practical how to guide that enables engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to ensure that failures are avoided during fabrication and service." "With its balance between the fundamentals and practical solving, the book serves as an ideal reference for scientists, engineers, and techniques, as well as a textbook for undergraduate and graduate courses in welding metallurgy."--BOOK JACKET. |
| Physical Description: | XIV, 440 S. Ill., graph. Darst. |
| ISBN: | 9780470087145 |
Staff View
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Record in the Search Index
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| adam_text | CONTENTS
Preface
xiii
1.
Introduction
1
1.1
Ni-base
Alloy
Classification
2
1.1.1
Commercially Pure
Nickel
Alloys
2
1.1.2
Solid-Solution Strengthened Alloys
3
1.1.3
Precipitation-Strengthened Alloys
4
1.1.4
Other Specialty Alloys
5
1.2
History of Nickel and Ni-base Alloys
5
1.3
Corrosion Resistance
11
1.4
Nickel Alloy Production
12
References
14
2.
Alloying Additions, Phase Diagrams, and Phase Stability
15
2.1
Introduction
15
2.2
General Influence of Alloying Additions
16
2.3
Phase Diagrams for Solid-Solution Alloys
20
2.3.1
The Ni-Cu System
20
2.3.2
The Ni-Cr System
21
2.3.3
Ni-Mo System
22
2.3.4
The Ni-Fe-Cr System
22
2.3.5
Ni-Cr-Mo System
24
2.4
Phase Diagrams for Precipitation Hardened Alloys
—
γ
Formers
26
2.5
Phase Diagrams for Precipitation-Hardened Alloys
—
γ
Formers
30
2.6
Calculated Phase Stability Diagrams
33
2.7
PHACOMP Phase Stability Calculations
40
References
43
3.
Solid-Solution Strengthened Ni-base Alloys
47
3.1
Standard Alloys and Consumables
47
3.2
Physical Metallurgy and Mechanical Properties
51
vii
VIU
CONTENTS
3.3
Welding Metallurgy
57
3.3.1
Microstructural Evolution in the Fusion Zone
57
3.3.1.1
Interfaces in Single Phase Austenitic Weld
Metal
57
3.3.1.1.1
Solidification Subgrain Boundaries
(SSGBs)
57
3.3.1.1.2
Solidification Grain Boundaries
(SGBs)
58
3.3.1.1.3
Migrated Grain Boundaries
(MGBs)
59
3.3.1.2
Elemental Segregation during Solidification
59
3.3.1.3
Phase Transformation Sequence
70
3.3.2
Heat Affected Zone
81
3.3.3
Postweld Heat Treatment
82
3.3.3.1
Stress Relief Heat Treatments
83
3.3.3.2
Homogenization of Weld Metal
Microstructure
87
3.4
Mechanical Properties of Weldments
91
3.4.1
Hydrogen Effects
91
3.4.2
Postweld Heat Treatment
93
3.5
Weldability
100
3.5.1
Fusion Zone Solidification Cracking
100
3.5.2
HAZ
Liquation Cracking
118
3.5.3
Avoiding Solidification and Liquation Cracking
123
3.5.4
Ductility-Dip Cracking
128
3.5.4.1
Description of Ductility-Dip Cracking
128
3.5.4.2
Proposed Mechanisms for Ductility-Dip
Cracking
130
3.5.4.3
Ductility-Dip Cracking in Ni-base Weld
Metals
131
3.5.4.4
Avoiding Ductility-Dip Cracking
143
3.6
Corrosion Resistance
143
3.7
Case Studies
149
3.7.1
Pitting Corrosion in MONEL® Welds
149
References
150
4.
Precipitation-Strengthened Ni-base Alloys
157
4.1
Standard Alloys and Consumables
158
4.2
Physical Metallurgy and Mechanical Properties
161
4.3
Welding Metallurgy
173
4.3.1
Microstructural Evolution in the Fusion Zone
173
4.3.1.1
Elemental Segregation during Solidification
173
4.3.1.2
Phase Transformations
—
γ
Formation
175
CONTENTS
ІХ
4.3.1.3 Phase Transformations—Carbide Formation 182
4.3.1.4 Phase Transformations—
γ
Formation 184
4.3.1.5
Effect of
Nb
and C
187
4.3.1.6
Fusion Zone
Microstructure
Predictions
using New PHACOMP
196
4.3.2
Heat-Affected Zone
201
4.3.3
Postweld Heat Treatment
204
4.4
Mechanical Properties of Weldments
206
4.5
Weldability
207
4.5.1
Solidification Cracking
208
4.5.1.1
Effect of Minor Element Additions—
В
and Zr
208
4.5.1.2
Effect of Nb Additions
210
4.5.1.3
Cast Pin Tear Test Results
220
4.5.1.4
Summary of Solidification Cracking
222
4.5.2
HAZ
Liquation Cracking
223
4.5.2.1
Composition Effects
224
4.5.2.2
Effect of Grain Size
226
4.5.2.3
Effect of Heat Treatment
228
4.5.2.4
Effect of Thermal Stress/Strain
234
4.5.2.5
Summary of
HAZ
Liquation Cracking
235
4.5.3
Strain-Age Cracking
235
4.5.3.1
Mechanism for Strain-Age Cracking
237
4.5.3.2
Effect of Residual, Thermal and Aging
Stresses, and Joint Restraint
242
4.5.3.3
Composition Effects
244
4.5.3.4
Grain Size
245
4.5.3.5
Preweld Condition of the Base Metal
245
4.5.3.6
Effect of Welding Procedure
246
4.5.3.7
Effect of Postweld Heat Treatment
246
4.5.3.8
Summary of Strain-Age Cracking
248
References
248
5.
Oxide Dispersion Strengthened Alloys and Nickel Aluminides
255
5.1
Oxide Dispersion Strengthened Alloys
255
5.1.1
Physical and Mechanical Metallurgy
255
5.1.2
Welding Metallurgy
259
5.1.3
Summary of the Weldability of
ODS
Alloys
268
5.2
Nickel Aluminide Alloys
268
5.2.1
Physical and Mechanical Metallurgy
268
5.2.2
Weldability of the Ni-Aluminides
272
5.2.2.1
Elevated Temperature Cracking
272
5.2.2.2
Hot Ductility Behavior
274
5.2.2.3
Brazing
276
CONTENTS
5.2.3
Summary of the Weldability of Nickel
Aluminide Alloys
276
References
278
6.
Repair Welding of Ni-base Alloys
281
6.1
Solid-Solution Strengthened Alloys
281
6.2
Precipitation-Strengthened Alloys
283
6.2.1
Alloy
718 284
6.2.1.1
Effect of
б
-phase
Formation
284
6.2.1.2
Rejuvenation Heat Treatments
292
6.2.1.3
Summary of Repair Weldability of Alloy
718 294
6.2.2
Waspaloy
295
6.3
Single Crystal Superalloys
298
6.3.1
Control of Single Crystal Weld Repairs
302
6.3.2
Solidification Cracking
314
6.3.3
Optimizing Processing Parameters
317
References
324
7.
Dissimilar Welding
327
7.1
Application of Dissimilar Welds
327
7.2
Influence of Process Parameters on Fusion Zone
Composition
328
7.3
Carbon, Low Alloy and Stainless Steels
331
7.3.1
Determining Weld Metal Constitution
332
7.3.2
Fusion Boundary Transition Region
334
7.3.3
Weldability
342
7.3.3.1
Solidification Cracking
342
7.3.3.2
Clad Disbonding
345
7.3.3.3
Creep Failure in the
HAZ
of Carbon
Steel or Low Alloy Steel
345
7.3.3.4
Postweld Heat Treatment Cracking
346
7.4
Postweld Heat Treatment Cracking in Stainless Steels
Welded with Ni-base Filler Metals
347
7.5
Super Austenitic Stainless Steels
349
7.6
Dissimilar Welds in Ni-base Alloys
—
Effect on
Corrosion Resistance
357
7.7
9%Ni Steels
357
7.7.1
Physical Metallurgy of 9%Ni Steels
357
7.7.2
Hot Cracking of Ni-base Deposits
361
7.8
Super Duplex Stainless Steels
363
7.9
Case Studies
364
CONTENTS
X¡
7.9.1 Postweld
Heat Treatment
Cracking
of Thick
Section Welds in Alloy 800H Made with
ENiCrFe-Ž
Filler Metal
364
7.9.2
Alloy
925
Welded with ERNiCrMo-lS
(INCO-WELD 725NDUR) for Manufacturing
Vacuum Insulated Oil Patch Tubing
367
7.9.3
Corrosion-Fatigue of Alloy
625
Weld Overlays
369
7.9.4
Overlay of Safe-End Welds using High-Cr,
Ni-base Filler Metals
373
References
376
8.
Weldability Testing
379
8.1
Introduction
379
8.1.1
Weldability Testing Approaches
380
8.1.2
Types of Weldability Test Techniques
380
8.2
The Varestraint Test
381
8.2.1
Technique for Quantifying Weld
Solidification Cracking
383
8.2.2
Technique for Quantifying
HAZ
Liquation Cracking
386
8.3
Modified Cast Pin Tear Test
388
8.4
The Sigmajig Test
392
8.5
The Hot Ductility Test
394
8.6
The Strain-to-Fracture Test
399
8.7
Other Weldability Tests
401
References
402
Appendix A Composition of Wrought and Cast Nickel-Base Alloys
403
Appendix
В
Composition of Nickel and Nickel Alloy Consumables
409
Appendix
С
Corrosion Acceptance Testing Methods
415
Appendix
D
Etching Techniques for Ni-base Alloys and Welds
419
Author Index
423
Subject Index
431
THE MOST UP-TO-DATE COVERAGE OF WELDING METALLURGY ASPECTS
AND WELDABILITY ISSUES ASSOCIATED WITH NI-BASE ALLOYS
Welding Metallurgy and Weldability of Nickel-Base Alloys describes the fundamental metal¬
lurgical principles that control the
microstructure
and properties of welded Ni-base alloys.
It serves as a practical how-to guide that enables engineers to select the proper alloys, filler
metals, heat treatments, and welding conditions to ensure that failures are avoided during
fabrication and service. Chapter coverage includes:
Alloying additions, phase diagrams, and phase stability
Solid-solution strengthened Ni-base alloys
Precipitation strengthened Ni-base alloys
Oxide dispersion strengthened alloys and nickel aluminides
Repair welding of Ni-base alloys
Dissimilar welding
Weldability testing
High-chromium alloys used in nuclear power applications
With its excellent balance between the fundamentals and practical problem solving, the
book serves as an ideal reference for scientists, engineers, and technicians, as well as a
textbook for undergraduate and graduate courses in welding metallurgy.
JOHN
N.
DuPONT, PhD, is the R.D. Stout Distinguised Professor in the Materials Science and
Engineering Department at Lehigh University and Associate Director of the Energy Research
Center. A Fellow of both the American Welding Society and ASM International, Dr. DuPont
has won numerous awards for his research and teaching, including the Charles H. Jennings
Memorial Award, the William Spraragen Memorial Award, the Masubuchi Award, the Lehigh
Teaching Excellence Award, and the McKay-Helm Award. He and his students have published
over
200
articles in the area of solidification, high-temperature corrosion, and welding
metallurgy.
JOHN C. LIPPOLD, PhD, is a Professor in the Welding Engineering Program and leader of the
Welding and Joining Metallurgy Group at The Ohio State University. A Fellow of both the
American Welding Society and ASM International. Dr. Lippold has received numerous awards
for his research and teaching, including the Charles H. Jennings Memorial Award, the William
Spraragen Memorial Award, the McKay-Helm Award, the James F. Lincoln Gold Medal, the
Comfort A. Adams Lecture Award, the
Plummer
Memorial Education Lecture Award, and the
IIW Jaeger Lecture Award. Together with his students and colleagues, he has published over
250
articles on welding metallurgy and weldability of structural materials.
SAMUEL D. KISER is Director of Technology for the Special Metals Welding Products Co..
formerly INCO. He is a professional welding engineer, a Fellow of the American Welding
Society, and holds more than ten patents for nickel alloy welding products. Sam is the
recipient of the A.F. Davis Silver Medal and the Samuel Wylie Miller Memorial Medal Awards,
and has published more than eighty articles and lectured extensively at AWS meetings to
|
| any_adam_object | 1 |
| author | DuPont, John N. 1964- Lippold, John C. |
| author_GND | (DE-588)140019243 (DE-588)140019375 |
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| dewey-ones | 673 - Nonferrous metals |
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| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| id | DE-604.BV035791287 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T22:04:39Z |
| institution | BVB |
| isbn | 9780470087145 |
| language | English |
| lccn | 2009017253 |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-018650618 |
| oclc_num | 244060870 |
| open_access_boolean | |
| owner | DE-703 |
| owner_facet | DE-703 |
| physical | XIV, 440 S. Ill., graph. Darst. |
| publishDate | 2009 |
| publishDateSearch | 2009 |
| publishDateSort | 2009 |
| publisher | Wiley |
| record_format | marc |
| spelling | DuPont, John N. 1964- Verfasser (DE-588)140019243 aut Welding metallurgy and weldability of nickel base alloys John DuPont ; John C. Lippold ; Samuel D. Kiser Hoboken, NJ Wiley 2009 XIV, 440 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier "Welding Metallurgy and Weldability of Nickel-Base Alloys describes the fundamental metallurgical principles that control the microstructure and properties of welded Ni-base alloys it serves as a practical how to guide that enables engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to ensure that failures are avoided during fabrication and service." "With its balance between the fundamentals and practical solving, the book serves as an ideal reference for scientists, engineers, and techniques, as well as a textbook for undergraduate and graduate courses in welding metallurgy."--BOOK JACKET. Nickel Welding Nickel Metallurgy Nickel alloys Welding Nickel alloys Metallurgy Metallurgie (DE-588)4074756-6 gnd rswk-swf Schweißen (DE-588)4053870-9 gnd rswk-swf Nickellegierung (DE-588)4135870-3 gnd rswk-swf Nickellegierung (DE-588)4135870-3 s Metallurgie (DE-588)4074756-6 s Schweißen (DE-588)4053870-9 s DE-604 Lippold, John C. Verfasser aut Kiser, Samuel D. 1945- Sonstige (DE-588)140019375 oth Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018650618&sequence=000003&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018650618&sequence=000004&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA Klappentext |
| spellingShingle | DuPont, John N. 1964- Lippold, John C. Welding metallurgy and weldability of nickel base alloys Nickel Welding Nickel Metallurgy Nickel alloys Welding Nickel alloys Metallurgy Metallurgie (DE-588)4074756-6 gnd Schweißen (DE-588)4053870-9 gnd Nickellegierung (DE-588)4135870-3 gnd |
| subject_GND | (DE-588)4074756-6 (DE-588)4053870-9 (DE-588)4135870-3 |
| title | Welding metallurgy and weldability of nickel base alloys |
| title_auth | Welding metallurgy and weldability of nickel base alloys |
| title_exact_search | Welding metallurgy and weldability of nickel base alloys |
| title_full | Welding metallurgy and weldability of nickel base alloys John DuPont ; John C. Lippold ; Samuel D. Kiser |
| title_fullStr | Welding metallurgy and weldability of nickel base alloys John DuPont ; John C. Lippold ; Samuel D. Kiser |
| title_full_unstemmed | Welding metallurgy and weldability of nickel base alloys John DuPont ; John C. Lippold ; Samuel D. Kiser |
| title_short | Welding metallurgy and weldability of nickel base alloys |
| title_sort | welding metallurgy and weldability of nickel base alloys |
| topic | Nickel Welding Nickel Metallurgy Nickel alloys Welding Nickel alloys Metallurgy Metallurgie (DE-588)4074756-6 gnd Schweißen (DE-588)4053870-9 gnd Nickellegierung (DE-588)4135870-3 gnd |
| topic_facet | Nickel Welding Nickel Metallurgy Nickel alloys Welding Nickel alloys Metallurgy Metallurgie Schweißen Nickellegierung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018650618&sequence=000003&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018650618&sequence=000004&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA |
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