Handbook of petroleum processing:
Gespeichert in:
Weitere Verfasser: | |
---|---|
Format: | Buch |
Sprache: | English |
Veröffentlicht: |
Dordrecht
Springer
2008
|
Ausgabe: | Repr. |
Schlagworte: | |
Online-Zugang: | Inhaltsverzeichnis |
Beschreibung: | XIV, 1353 S. Ill., graph. Darst. |
ISBN: | 9781402028199 |
Internformat
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245 | 1 | 0 | |a Handbook of petroleum processing |c ed. by David S. J. "Stan" Jones ... |
250 | |a Repr. | ||
264 | 1 | |a Dordrecht |b Springer |c 2008 | |
300 | |a XIV, 1353 S. |b Ill., graph. Darst. | ||
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Datensatz im Suchindex
_version_ | 1804140689354653696 |
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adam_text | Contents
1. An
introduction
to crude oil and its processing
1
The composition and characteristics of crude oil
1
The crude oil assay
6
Other basic definitions and correlations
9
Predicting product qualities
18
Basic processes
27
The processes common to most energy refineries
28
Processes not so common to energy refineries
37
The non-energy refineries
40
References
45
2.
Petroleum products and a refinery configuration
47
2.1
Introduction
47
2.2
Petroleum products
48
2.3
A discussion on the motive fuels of gasoline and
diesel
63
2.4
A refinery process configuration development
76
Conclusion
109
3.
The atmospheric and vacuum crude distillation units 111
3.1
The atmospheric crude distillation unit
112
Process description
112
The development of the material balance for the
atmospheric crude distillation unit
115
The design characteristics of an atmospheric crude
distillation fractionating tower
119
The fractionator overhead system
122
The side streams and intermediate reflux sections
128
Calculating the main tower dimensions
137
The crude feed preheat exchanger system design
142
An example in the design of an atmospheric crude oil
distillation tower
146
vi
CONTENTS
3.2
The vacuum
crade
distillation unit
169
Process description
169
The vacuum crude distillation unit s flash zone
171
The tower overhead ejector system
172
Calculating flash zone conditions in a vacuum unit
176
Draw-off temperatures
177
Determine pumparound and internal flows for
vacuum towers
178
Calculate tower loading in the packed section of
vacuum towers
179
Appendix
183
4.
The distillation of the Light Ends from crude oil
189
A process description of a light ends unit
189
Developing the material balance for light end units
191
Calculating the operating conditions in light end towers
196
Calculating the number of trays in light end towers
199
Condenser and
reboiler
duties
203
Tower loading and sizing
205
Checks for light end tower operation and performance
214
5.
Catalytic reforming
217
Feedstocks
219
Catalysts
227
Process flow schemes
232
Advantages of CCR
Platforming
234
Catalysts and suppliers
236
References
237
6.
Fluid catalytic cracking (FCC)
239
Fluidization
244
Process control
247
Reaction chemistry and mechanisms
248
Gas oil cracking technology features
250
Cracking for light olefins and
aromatice
271
Nomenclature
278
References
279
Appendix
6.1.
Commercially available FCC catalysts
and additives
282
7.
Distillate hydrocracking
287
Brief history
287
Flow schemes
288
Chemistry
292
Catalysts
298
CONTENTS
vii
Catalyst manufacturing
300
Catalyst loading and activation
305
Catalyst deactivation and regeneration
306
Design and operation of hydrocracking reactors
308
Hydrocracking process variables
312
Hydrocracker
licensors and catalyst manufacturers
319
8.
Hydrotreating
321
Brief history
322
Flow schemes
323
Chemistry
327
Catalysts
334
Catalyst manufacturing
337
Catalyst loading and activation
340
Catalyst deactivation and regeneration
342
Design and operation of hydrotreating reactors
344
Hydrotreating process variables
347
Hydrotreaters licensors and catalyst manufacturers
353
9.
Gasoline components
355
9.1
Motor fuel alkylation
355
Introduction
355
History
355
Process chemistry
356
HF alkylation process flow description
360
Sulfuric acid
alkylation
364
Stratco effluent refrigerated alkylation process
366
Alkylate properties
370
Recent developments
370
Conclusions
371
References
371
9.2
Catalytic
olefin
condensation
372
Introduction
372
History
373
Catalytic condensation process
373
Catalytic condensation process for gasoline production
376
Hydrogenated versus nonhydrogenated polymer
gasolines from the catalytic condensation process
379
Selective and nonselective gasoline production with the
catalytic condensation process
383
Catalytic condensation process as a source of
diesel
fuels
385
Petrochemical operations
386
Dimersol process
389
viii CONTENTS
Other dimerization or oligomerization processes
391
Recent developments
392
Catalytic
olefin
condensation with the InAlk process
393
Catalyst suppliers
398
Conclusions
398
References
399
9.3
Isomerization technologies for the upgrading of light
naphtha and refinery light ends
400
Introduction
400
Process chemistry of paraffin isomerization
401
Primary reaction pathways
403
Isomerization catalysts
404
1-80
catalyst development and applications
406
LPI-
100
catalyst development and applications
409
New isomerization process technologies
410
Isomerization process economics
412
Other applications
415
Conclusions
415
References
416
Bibliography
416
10.
Refinery gas treating processes
417
Introduction
417
The process development and description
417
Common processes
419
Other gas treating processes
423
Calculating the
amine
circulation rate
424
Calculating the number of theoretical trays in an
amine
contactor
425
Calculating absorber tray size and design
428
Calculating the heat transfer area for the lean/rich
amine
exchanger
428
The stripper design and performance
429
Removing degradation impurities from
MEA
430
Appendix
10.1
The process design of an
amine gas
treating unit
431
11.
Upgrading the Bottom of the Barrel
447
The thermal cracking processes
448
Deep oil fluid catalytic cracking
458
Residuum hydrocracking
469
Conclusion
472
Appendix
11.1
Sizing a thermal cracker heater/reactor
473
CONTENTS ix
iz.
ι
ne
non-energy refineries
483
Introduction
483
12.1
The lube oil refinery
483
Lube oil properties
486
A description of major processes in lube oil refining
487
12.2
Asphalt production
494
12.3
The petrochemical refinery
508
The production of
aromatice
508
Process discussion
511
Appendix
12.1
Sizing a bitumen oxidizer
512
13.
Support systems common to most refineries
521
13.1
Control systems
521
Definitions
522
Reflux drums
523
The control valve
528
13.2
Offsite systems
533
Storage facilities
533
Atmospheric storage
534
Pressure storage
536
Heated storage tanks
537
Calculating heat loss and heater size for a tank
538
Product blending facilities
542
Road and rail loading facilities
545
Jetty and dock facilities
549
Jetty size, access, and location
549
Waste disposal facilities
552
The flare
559
Effluent water treating facilities
565
Other treating processes
567
Utility Systems
568
Brief descriptions of typical utility systems
569
Steam and condensate systems
569
Fuel systems
570
Water systems
575
The hot lime process
581
The ion exchange processes
581
Compressed air system
585
13.3
Safety systems
587
Determination of risk
587
Definitions
588
Types of pressure relief valves
591
Capacity
593
CONTENTS
Sizing of required orifice areas
595
Sizing for flashing liquids
600
Sizing for gas or vapor on low-pressure
subsonic flow
600
Appendix
13.1
Example calculation for sizing a tank heater
602
Appendix
13.2
Example calculation for sizing a relief value
606
Appendix
13.3
Control valve sizing
607
14.
Environmental control and engineering in petroleum
refining
611
Introduction
611
14.1
Aqueous wastes
611
Pollutants in aqueous waste streams
612
Treating refinery aqueous wastes
616
Oxidation of sulfides to thiosulfates
621
Oxidation of mercaptans
623
Oxidation of
sulfide
to
sulfate
624
Oil-water separation
624
The API oil-water separator
625
Storm surge ponds
628
Other refinery water effluent treatment processes
629
Reference
630
14.2
Emission to the atmosphere
631
Features of the Clean Air Act
631
The major effects of air pollution and the most
common pollutants
634
Monitoring atmospheric emission
639
Reducing and controlling the atmospheric pollution in
refinery products
640
Controlling emission pollution from the refining
processes
643
14.3
Noise pollution
646
Noise problems and typical
in-planťcommunity
noise
standards
646
Fundamentals of acoustics and noise control
647
Coping with noise in the design phase
652
A typical community/in-plant noise program
653
Appendix
14.1
Partial pressures of H2S andNH3 over
aqueous solutions of H2S and NH3
657
Appendix
14.2
Example of the design of a sour water
stripper with no reflux
667
Appendix
14.3
Example design of an API separator
672
CONTENTS xi
15.
Refinery safety measures and handling of hazardous
materials
675
Introduction
675
15.1
Handling of hazardous materials
675
Anhydrous hydrofluoric acid
675
The amines used in gas treating
681
Caustic soda
683
Furfural
687
Hydrogen
sulfide, H2S
690
Methyl ethyl
ketone, MEK
693
15.2
Fire prevention and fire fighting
696
The design specification
696
Fire prevention with respect to equipment design
and operation
697
The fire main
701
Fire foam and foam systems
701
Class
В
fire foams
703
Class A fire foams
704
16.
Quality control of products in petroleum refining
705
Introduction
705
16.1
Specifications for some common finished products
706
The
LPG
products
706
The gasolines
706
The kerosenes
708
Aviation turbine gasoline (ATG) and jet fuels
708
The gas oils
710
The fuel oil products
712
The lube oils
713
The asphalts
713
Petroleum coke
714
Sulfur
715
16.2
The description of some of the more common tests
715
Specific gravity (D1298)
715
ASTM
distillations (D86,D1
56) 716
Flash point test method (D93)
718
Pour point and cloud point (D97)
718
Kinematic viscosity (D446)
721
Reid vapor pressure (D323)
723
Weathering test for the volatility of
LPG
(D
1837) 724
Smoke point of kerosenes and aviation turbine
fuels (D1322)
726
xii CONTENTS
Conradson
carbon
residue of petroleum
products
(Dl
89)
731
Bromine number of petroleum distillates (Dl
159)
733
Sulfur content by lamp method (D1266)
734
Octane number research and motor
736
Conclusion
737
17.1.
Economics
—
Refinery planning, economics, and handing
new projects
739
17.1.1
Refinery operation
planning
739
Running plans
740
Developing the running plan
743
Background
745
Basis for assessing requirements
746
The results
747
The refinery operating program
748
17.1.2
Process evaluation and economic analysis
752
Study approach
752
Building process configurations and the
screening study
756
Example calculation
758
Investment costs for the new facilities
762
Preparing more accurate cost data
767
Summary data sheets
771
Capital cost estimates
775
Discounted cash flow and economic analysis
784
Results
793
Using linear programs to optimize process
configurations
794
Executing an approved project
799
Developing the duty specification
799
The project team
806
Primary activities of the project team
807
Developing the operating manual and plant
commissioning
822
Process guarantees and the guarantee test run
830
Appendices
17.1.1
Refinery plan inadequacies report
836
17.1.2
Crude oil inventory schedule
837
17.1.3
Product inventory and schedule
838
17.1.4
Outline operating schedule
839
17.1.5
Detailed operating program and schedule
840
17.1.6
Typical weekly program
841
CONTENTS xiii
17.1.7
Typical factors used in capacity factored
estimates
842
17.1.8
Example of a process specification
842
17.1.9
Example of a process guarantee
844
17.2.
Economic analysis
851
Introduction
851
Analysis at one point in time
852
Cost of production
859
Reporting parameters
864
Appendices
17.2.1
Background for economic calculations
869
17.2.2
Progressions
873
17.2.3
Loan repayments (mortgage formula)
874
17.2.4
Average rate of interest
875
18.
Process equipment in petroleum refining
877
Introduction
877
18.1
Vessels
877
Fractionators, trays, and packings
878
Drums and drum design
908
Specifying pressure vessels
914
18.2
Pumps
924
Pump selection
928
Selection characteristics
929
Capacity range
929
Evaluating pump performance
934
Specifying a centrifugal pump
936
The mechanical specification
937
The process specification
938
Compiling the pump calculation sheet
938
Centrifugal pump seals
943
Pump drivers and utilities
946
Reacceleration requirement
949
The principle of the turbine driver
950
The performance of the steam turbine
951
18.3
Compressors
954
Calculating horsepower of centrifugal compressors
956
Centrifugal compressor surge control, performance
curves and seals
963
Specifying a centrifugal compressor
968
Calculating reciprocating compressor horsepower
975
Reciprocating compressor controls and inter-cooling
979
xiv CONTENTS
Specifying a reciprocating compressor
982
Compressor drivers, utilities, and ancillary equipment
990
18.4
Heat exchangers
999
General design considerations
1002
Choice of tube side versus shell side
1005
Estimating shell and tube surface area and pressure
drop
1006
Air coolers and condensers
1016
Condensers
1025
Reboilers
1029
18.5
Fired heaters
1040
Codes and standards
1043
Thermal rating
1045
Heater efficiency
1047
Burners
1051
Refractories, stacks, and stack emissions
1053
Specifying a fired heater
1058
Appendices
18.1
LMTD correction factors
1066
18.2
Heat of combustion of fuel oils
1067
18.3
Heat of combustion of fuel gasses
1068
18.4
Values for coefficient
С
1069
18.5
Some common heat transfer coefficients
1070
18.6
Standard exchanger tube sheet data
1070
19.
A dictionary of terms and expressions
1071
Appendices
1285
A Examples of working flow sheets
1285
В
General data
1290
Bl Friction loss for viscous liquids
1291
B2 Resistance of valves and fittings
1300
B3 Viscosity versus temperature
1301
B4 Specific gravity versus temperature
1302
B5 Relationship between specific gravity and API degrees
1303
B6 Flow pressure drop for gas streams
1305
B7 Relationship of chords, diameters, and areas
1307
С
A selection of crude oil assays
1308
D
Conversion factors
1330
E
An example of an exercise using linear programming
1332
Linear programming aids decisions on refinery
configurations
1333
Alphabetic index I349
|
any_adam_object | 1 |
author2 | Jones, David S. J. |
author2_role | edt |
author2_variant | d s j j dsj dsjj |
author_facet | Jones, David S. J. |
building | Verbundindex |
bvnumber | BV035763845 |
classification_rvk | VN 5450 |
ctrlnum | (OCoLC)254433664 (DE-599)HBZHT015737164 |
discipline | Chemie / Pharmazie |
edition | Repr. |
format | Book |
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id | DE-604.BV035763845 |
illustrated | Illustrated |
indexdate | 2024-07-09T22:03:58Z |
institution | BVB |
isbn | 9781402028199 |
language | English |
oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-018623673 |
oclc_num | 254433664 |
open_access_boolean | |
owner | DE-703 DE-11 |
owner_facet | DE-703 DE-11 |
physical | XIV, 1353 S. Ill., graph. Darst. |
publishDate | 2008 |
publishDateSearch | 2008 |
publishDateSort | 2008 |
publisher | Springer |
record_format | marc |
spelling | Handbook of petroleum processing ed. by David S. J. "Stan" Jones ... Repr. Dordrecht Springer 2008 XIV, 1353 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Erdöl (DE-588)4015179-7 gnd rswk-swf Erdölraffinerie (DE-588)4152697-1 gnd rswk-swf Erdölindustrie (DE-588)4015186-4 gnd rswk-swf Erdölaufbereitung (DE-588)4152688-0 gnd rswk-swf Erdölverarbeitung (DE-588)4152705-7 gnd rswk-swf Erdölraffination (DE-588)4208752-1 gnd rswk-swf Erdölverarbeitung (DE-588)4152705-7 s Erdölaufbereitung (DE-588)4152688-0 s DE-604 Erdölraffinerie (DE-588)4152697-1 s Erdölindustrie (DE-588)4015186-4 s 1\p DE-604 Erdölraffination (DE-588)4208752-1 s 2\p DE-604 Erdöl (DE-588)4015179-7 s 3\p DE-604 Jones, David S. J. edt Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018623673&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk 2\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk 3\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
spellingShingle | Handbook of petroleum processing Erdöl (DE-588)4015179-7 gnd Erdölraffinerie (DE-588)4152697-1 gnd Erdölindustrie (DE-588)4015186-4 gnd Erdölaufbereitung (DE-588)4152688-0 gnd Erdölverarbeitung (DE-588)4152705-7 gnd Erdölraffination (DE-588)4208752-1 gnd |
subject_GND | (DE-588)4015179-7 (DE-588)4152697-1 (DE-588)4015186-4 (DE-588)4152688-0 (DE-588)4152705-7 (DE-588)4208752-1 |
title | Handbook of petroleum processing |
title_auth | Handbook of petroleum processing |
title_exact_search | Handbook of petroleum processing |
title_full | Handbook of petroleum processing ed. by David S. J. "Stan" Jones ... |
title_fullStr | Handbook of petroleum processing ed. by David S. J. "Stan" Jones ... |
title_full_unstemmed | Handbook of petroleum processing ed. by David S. J. "Stan" Jones ... |
title_short | Handbook of petroleum processing |
title_sort | handbook of petroleum processing |
topic | Erdöl (DE-588)4015179-7 gnd Erdölraffinerie (DE-588)4152697-1 gnd Erdölindustrie (DE-588)4015186-4 gnd Erdölaufbereitung (DE-588)4152688-0 gnd Erdölverarbeitung (DE-588)4152705-7 gnd Erdölraffination (DE-588)4208752-1 gnd |
topic_facet | Erdöl Erdölraffinerie Erdölindustrie Erdölaufbereitung Erdölverarbeitung Erdölraffination |
url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018623673&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
work_keys_str_mv | AT jonesdavidsj handbookofpetroleumprocessing |