Applied machining technology:
Saved in:
| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English German |
| Published: |
Dordrecht [u.a.]
Springer
2009
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XVII, 398 S. Ill., graph. Darst. 235 mm x 155 mm |
| ISBN: | 9783642424878 9783642010064 |
Staff View
MARC
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| 100 | 1 | |a Tschätsch, Heinz |d 1924-2010 |e Verfasser |0 (DE-588)122954440 |4 aut | |
| 240 | 1 | 0 | |a Praxis der Zerspantechnik |
| 245 | 1 | 0 | |a Applied machining technology |c Heinz Tschätsch |
| 264 | 1 | |a Dordrecht [u.a.] |b Springer |c 2009 | |
| 300 | |a XVII, 398 S. |b Ill., graph. Darst. |c 235 mm x 155 mm | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 4 | |a Machine-tools | |
| 650 | 4 | |a Machining | |
| 650 | 4 | |a Manufacturing processes | |
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| 689 | 0 | |5 DE-604 | |
| 776 | 0 | 8 | |i Erscheint auch als |n Online-Ausgabe |z 978-3-642-01007-1 |
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Record in the Search Index
| DE-BY-862_location | 2000 |
|---|---|
| DE-BY-FWS_call_number | 2000/ZM 8315 T877 |
| DE-BY-FWS_katkey | 714189 |
| DE-BY-FWS_media_number | 083000521209 083000521258 |
| _version_ | 1824553804878577664 |
| adam_text | 2.3.3 ANGLES MEASURED IN THE WEDGE MEASURING PLANE (FIGURE 2.5) ... 8
CONTENTS 1 INTRODUCTION 1 1.1 THE METHODS OF METAL CUTTING 1 1.2
CHARACTERISTICS OF METAL CUTTING 1 1.2.1 CRYSTALLINE ALTERATION OF THE
MATERIAL 1 1.2.2 CHANGES IN STRENGTH 1 1.2.3 STRESS RELIEF 1 1.2.4
REDUCTION OF STRENGTH DUE TO THE CUTTING THROUGH OF FIBRES 1 1.2.5
SUBSTANTIAL MATERIAL LOSS 1 1.3 FORMATION OF THE CUTTING EDGES 2 1.3.1
TOOLS WITH DEFINED CUTTING EDGE GEOMETRY 2 1.3.2 TOOLS WITH UNDEFINED
CUTTING EDGE GEOMETRY 2 1.4 CUTTING CONDITIONS (DEPTH OF CUT A FEED/AND
CUTTING SPEED V.) 2 1.5 CUTTING FORCE 2 1.6 CHIPS 3 1.7 CHIP SHAPES 3
1.8 CUTTING EDGE MATERIALS 3 2 FUNDAMENTALS OF MACHINING EXPLAINED FOR
TURNING S 2.1 SURFACES, CUTTING EDGES, AND CORNERS ON WEDGES ACCORDING
TO DIN 6581 5 2.1.1 FLANK FACES 5 2.1.2 RAKE FACES 5 2.1.3 CUTTING EDGES
6 2.1.4 CORNERS 6 2.2 REFERENCE PLANES 6 2.2.1 TOOL REFERENCE PLANE 1 7
2.2.2 CUTTING EDGE PLANE 2 7 2.2.3 WEDGE MEASURING PLANE 3 7 2.2.4
WORKING PLANE 4 7 2.3 ANGLES FOR THE WEDGE 7 2.3.1 ANGLES MEASURED IN
THE TOOL REFERENCE PLANE (FIGURE 2.3) 7 2.3.2 ANGLE MEASURED IN THE
CUTTING EDGE PLANE TOOL CUTTING EDGE INCLINATION A (FIGURE 2.4) 7
BIBLIOGRAFISCHE INFORMATIONEN HTTP://D-NB.INFO/992998840 DIGITALISIERT
DURCH CONTENTS 2.4 ANGLE TYPES AND THEIR INFLUENCE ON THE CUTTING
PROCEDURE 9 2.4.1 TOOL ORTHOGONAL CLEARANCE A 9 2.4.2 RAKE ANGLE Y 12
2.4.3 WEDGE ANGLE SS 13 2.4.4 TOOL CUTTING EDGE ANGLES X 13 2.4.5 TOOL
INCLUDED ANGLE S (FIGURE 2.14) 14 2.4.6 TOOL CUTTING EDGE INCLINATION K
15 2.4.7 WORKING REFERENCE PLANE 15 2.5 CUTTING PARAMETERS 16 2.5.1
WIDTH OF CUT B 16 2.5.2 THICKNESS OF CUT H 17 2.5.3 SECTIONAL AREA OF
CHIP A 17 2.6 CUTTING FORCES AND THEIR ORIGIN 17 2.6.1 GENERATION OF
FORCES 17 2.6.2 SPECIFIC CUTTING FORCE K C AND ITS INFLUENCING VARIABLES
18 2.6.3 MAJOR CUTTING FORCE F. 21 2.7 CALCULATION OF POWER 22 2.7.1
CUTTING POWER P C 22 2.7.2 MACHINE INPUT POWER P 23 TOOL LIFE T 25 3.1
DEFINITION 25 3.2 CHARACTERISTICS OF DULLING 25 3.2.1 CUTTING MATERIALS
FOR WHICH DULLING IS MAINLY CAUSED BY TEMPERATURE 25 3.2.2 CUTTING
MATERIALS FOR WHICH DULLING IS MAINLY CAUSED BY ABRASIO CONTENTS METAL
REMOVAL RATE AND CHIP VOLUME RATIO 39 5.1 METAL REMOVAL RATE 39 5.2 CHIP
SHAPES 39 5.2.1 TRANSPORTABILITY 40 5.2.2 DANGER FOR THE MACHINE
OPERATOR 40 5.3 CHIP VOLUME RATIOS 40 CUTTING MATERIALS 43 6.1 UNALLOYED
TOOL STEELS 43 6.2 HIGH SPEED STEELS 43 6.3 CEMENTED CARBIDES 45 6.4
CERAMICS 46 6.5 DIAMOND TOOLS 47 TURNING 51 7.1 DEFINITION 51 7.2
TURNING TECHNOLOGY 51 7.2.1 CYLINDRICAL TURNING 51 7.2.2 FACING 51 7.2.3
PARTING 52 7.2.4 FORM TURNING 53 7.2.5 TAPER TURNING 53 7.2.6 COPY
TURNING 54 7.2.7 TURNING WITH NUMERICAL CONTROL (NC, CNC) 56 7.2.8
THREAD TURNING 57 7.2.9 APPLICATION OF TURNING METHODS 58 7.3 ACHIEVABLE
ACCURACY VALUES USING TURNING 58 7.3.1 DIMENSIONAL ACCURACY VALUES 58
7.3.2 SURFACE ROUGHNESS 58 7.4 CHUCKING DEVICES 60 7.4.1 TO CHUCK THE
WORKPIECES 60 7.4.2 CLAMPING DEVICES TO FIX THE TOOLS 66 7.5 CALCULATION
OF POWER AND FORCES 68 7.5.1 WIDTH OF CUT B (FIGURE 2.15) 68 7.5.2
THICKNESS OF CUT H 68 7.5.3 SECTIONAL AREA OF CHIP A 68 7.5.4 SPECIFIC
CUTTING FORCE K C 69 7.5.5 MAJOR CUTTING FORCE F C 69 7.5.6 CUTTING
SPEED V. 69 7.5. CONTENTS 7.8 TURNING TOOLS 73 7.8.1 TOOL DESIGN TYPES
73 7.8.2 CHIP-BREAKING SHOULDERS 80 7.8.3 CHAMFERS ON THE TURNING TOOL
83 7.9 FAILURES IN TURNING 84 7.9.1 TOOL FAILURES 84 7.9.2 WORKPIECE
FAILURES 84 7.10 REFERENCE TABLES 85 7.11 EXAMPLES OF CALCULATION: 92
PLANING AND SLOTTING 97 8.1 DEFINITION 97 8.2 PLANING- AND SLOTTING
METHODS 97 8.2.1 SHAPING 97 8.2.2 SLOTTING 97 8.3 APPLICATION OF THE
TECHNIQUES 98 8.3.1 SHAPING 98 8.3.2 SLOTTING (VERTICAL PLANING) 98 8.4
ACCURACY VALUES ACHIEVABLE WITH PLANING 98 8.5 DETERMINATION OF FORCE-
AND POWER 99 8.5.1 CALCULATION OFFEREE 99 8.5.2 MACHINE INPUT POWER FOR
SHAPING MACHINES 99 8.5.3 MACHINE INPUT POWER FOR PARALLEL PLANING
MACHINES 100 8.6 CALCULATION OF THE MACHINING TIME 100 8.6.1 SPEEDS IN
PLANING 100 8.6.2 NUMBER OF STROKES PER UNIT OF TIME 101 8.6.3 LENGTH-
AND WIDTH VALUES THAT ARE CONSIDERED IN TIME CALCULATIONS 101 8.6.4
MACHINING TIME FOR PLANING 102 8.7 REFERENCE TABLE 103 8.8 EXAMPLE OF
CALCULATION 103 DRILLING 105 9.1 DEFINITION 105 9.2 DRILLING METHODS 105
9.2.1 CENTRE DRILLING 105 9.2.2 DRILLING OUT - BORING (FIGURE 9.2) 105
9.2.3 COUNTERBORING 107 9.2.4 REAMING 107 9.2.5 THREAD CUTTING WITH TAPS
107 9. CONTENTS XIII 9.3.4 COUNTERBORES (FIGURE 9.7) 108 9.3.5 TAPPED
HOLE (FIGURE 9.8) 108 9.4 ACCURACIES FEASIBLE WITH DRILLING 109 9.5
CALCULATION OF FORCES, TORQUE AND POWER 109 9.5.1 CENTRE DRILLING
(FIGURE 9.9) 110 9.5.2 DRILLING OUT (FIGURE 9.11) 112 9.5.3
COUNTERBORING (FIGURE 9.12) 113 9.5.4 REAMING 115 9.5.5 THREAD CUTTING
WITH TAPS 115 9.6 CALCULATION OF MACHINING TIME (MACHINE TIME) 115 9.6.1
CENTRE DRILLING 116 9.6.2 DRILLING OUT WITH TWIST DRILL 117 9.6.3 SPOT
FACING 117 9.6.4 THREAD CUTTING 118 9.7 DRILLING TOOLS 119 9.7.1 TWIST
DRILL 119 9.7.2 HELICAL COUNTERBORE 127 9.7.3 SPOT FACERS, COUNTERSINKS
AND SPECIAL-SHAPE COUNTERSINKERS... 129 9.7.4 CENTRE DRILLS 130 9.7.5
BORING TOOLS 132 9.7.6 REAMING TOOLS 133 9.7.7 TAPS 136 9.8 FAILURES IN
DRILLING 139 9.8.1 TOOL FAILURES 139 9.8.2 WORKPIECE FAILURES 139 9.9
REFERENCE VALUES FOR DRILLING METHODS 140 9.10 EXAMPLES 143 10 SAWING
147 10.1 DEFINITION 147 10.2 SAWING METHODS 147 10.2.1 SAWING WITH SAW
BLADE 147 10.2.2 SAWING WITH ENDLESS BELT-SAW BLADES 147 10.2.3 SAWING
WITH CIRCULAR SAW BLADES 147 10.3 SAWING METHODS - TASKS AND RANGES OF
APPLICATION 148 10.4 ACCURACY VALUES ACHIEVABLE WITH SAWING 149 10.5
CALCULATION OF FORCES AND POWER 149 10.5.1 LAWS VALID FOR ALL SAWING
METHODS 149 10.5.2 CALCULATIONS FOR SAWING WITH SAW BLADE OR SAW BAND
151 10.5. XIV CONTENTS 10.7.1 ANGLES AND PITCH FOR SAW TOOTH 155 10.7.2
SAWING TOOLS - TOOTH FORMS AND DESIGN TYPES 156 10.7.3 SAW BLADE
MATERIALS 164 10.8 FAILURES IN SAWING 165 10.9 REFERENCE TABLES 167
10.10 EXAMPLES 170 11 MILLING 173 11.1 DEFINITION 173 11.2 MILLING
TECHNIQUES 173 11.2.1 PERIPHERAL MILLING 173 11.2.2 FACE MILLING 174
11.2.3 FORM MILLING 175 11.2.4 GROOVE MILLING 176 11.3 APPLICATION OF
THE MILLING TECHNIQUES 178 11.3.1 PERIPHERAL MILLING 178 11.3.2 FACE
MILLING 178 11.3.3 FORM MILLING 179 11.3.4 GROOVE MILLING 179 11.4
ACCURACIES ACHIEVABLE WITH MILLING 179 11.5 CALCULATION OF FORCE AND
POWER 179 11.5.1 PERIPHERAL MILLING 179 11.5.2 FACE MILLING 183 11.5.3
SIMPLIFIED CALCULATION OF THE VOLUME REMOVAL RATE FOR PERIPHERAL AND
FACE MILLING 187 11.6 MACHINING TIMES DURING MILLING 188 11.6.1
PERIPHERAL MILLING 188 11.6.2 FACE MILLING 189 11.6.3 GROOVE MILLING 190
11.6.4 SHORT-THREAD MILLING 191 11.6.5 LONG-THREAD MILLING 191 11.7
MILLING CUTTERS 191 11.7.1 CUTTING EDGE FORMS AND TEETH NUMBER ON THE
MILLING CUTTER 191 11.7.2 FLUTE DIRECTION, HELIX ANGLE AND CUTTING
DIRECTION OF THE MILLING CUTTER 192 11.7.3 CUTTING EDGE GEOMETRY ON
MILLING CUTTERS 193 11.7.4 PLAIN MILLING CUTTERS - DESIGN VARIANTS AND
RANGES OF APPLICATION 196 11.7. CONTENTS XV 12 BROACHING 225 12.1
DEFINITION 225 12.2 BROACHING METHODS 225 12.2.1 INTERNAL BROACHING 225
12.2.2 EXTERNAL BROACHING 225 12.3 APPLICATION OF THE BROACHING
TECHNIQUES 226 12.3.1 INTERNAL BROACHING 226 12.3.2 EXTERNAL BROACHING
227 12.4 ACHIEVABLE ACCURACY VALUES 227 12.4.1 ACCURACY TO SIZE 227
12.4.2 SURFACE QUALITY 228 12.5 CALCULATION OF FORCE AND POWER 228
12.5.1 WIDTH OF CUT B (FIGURE 12.5) 229 12.5.2 THICKNESS OF CUT H 229
12.5.3 SPECIFIC CUTTING FORCE 229 12.5.4 MAJOR CUTTING FORCE PER CUTTING
EDGE 230 12.5.5 NUMBER OF TEETH IN CONTACT 230 12.5.6 TOOTHING PITCH 230
12.5.7 MAJOR CUTTING FORCE 232 12.5.8 MACHINE INPUT POWER 232 12.6
CALCULATION OF THE MACHINING TIME 232 12.6.1 WORK CYCLE DURING INTERNAL
BROACHING (FIGURE 12.7) 233 12.6.2 WORKING STROKE DURING EXTERNAL
BROACHING (FIGURE 12.8)... 233 12.6.3 LENGTH OF THE CUTTING PORTION
(FIGURE 12.7) 234 12.7 BROACHING TOOLS 234 12.7.1 BROACH - BLADE
GEOMETRY 234 12.7.2 BROACH TEETH DESIGN 235 12.7.3 MATERIALS FOR
BROACHING TOOLS 241 12.8 FAILURES DURING BROACHING 243 12.8.1 TOOL
FAILURE 243 12.8.2 WORKPIECE FAILURES 244 12.9 REFERENCE TABLES 244
12.10 CALCULATION EXAMPLE 244 13 GRINDING 249 13.1 DEFINITION 249 13. XV
I CONTENTS 13.5 CALCULATION OF FORCE AND POWER 264 13.6 CALCULATION OF
THE MACHINING TIME 268 13.6.1 FLAT GRINDING 268 13.6.2 EXTERNAL- AND
INTERNAL CYLINDRICAL GRINDING 270 13.6.3 CENTRELESS GRINDING 271 13.7
GRINDING WHEELS 272 13.7.1 TOOL MATERIALS 272 13.7.2 DESIGN TYPES AND
DENOMINATION OF GRINDING WHEELS 276 13.7.3 WHEEL MOUNTING 280 13.7.4
GRINDING WHEEL SELECTION FOR SPECIAL RANGES OF APPLICATION .281 13.8
FAILURES DURING GRINDING 282 13.8.1 PARAMETERS INFLUENCING THE GRINDING
PROCEDURE 282 13.8.2 TABLE OF FAILURES 283 13.9 REFERENCE TABLES 283
13.10 CALCULATION EXAMPLES 289 14 ABRASIVE CUTTING 295 15 ABRASIVE BELT
GRINDING 297 15.1 APPLICATION OF THE ABRASIVE BELT GRINDING METHOD 298
16 HONING 301 16.1 APPLICATION OF THE HONING PROCEDURE 306 16.2
ACHIEVABLE ACCURACIES AND ALLOWANCES 307 17 SUPERFINISHING (SHORTSTROKE
HONING) 309 17.1 APPLICATION OF SUPERFINISHING 309 18 LAPPING 311 18.1
APPLICATION OF THE LAPPING TECHNIQUE 312 18.2 DICING (WIRE CUTTING WITH
SLURRY) 312 19 FURTHER REFINEMENT OF THE CUTTING MATERIALS 317 19.1
HIGH-SPEED STEELS 317 19.2 CEMENTED CARBIDES 317 19.2.1 UNCOATED
CEMENTED CARBIDES 317 19.2.2 CERMETS 318 19.2. 395 CONTENTS XVII 19.4
POLYCRYSTALLINE CUTTING MATERIALS 323 19.4.1 POLYCRYSTALLINE DIAMOND
(PCD) 323 19.4.2 CUBIC BORON NITRIDE (CBN) 323 19.5 MARKING OF (HARD)
CUTTING MATERIALS 323 20 HIGH SPEED CUTTING (HSC) 325 20.1 DEFINITION
325 20.2 INTRODUCTION TO HIGH SPEED CUTTING (HSC) 325 20.3 APPLICATION
OF HIGH SPEED CUTTING 327 20.3.1 HIGH SPEED CUTTING TECHNIQUES 327
20.3.2 HSC MACHINES 328 20.3.3 TOOLS FOR HIGH SPEED MILLING 336 20.3.4
REFERENCE CUTTING PARAMETERS FOR HIGH SPEED-MILLING- AND - TURNING 341
21 CUTTING FLUIDS (COOLANTS AND LUBRICANTS) 349 21.1 INTRODUCTION 349
21.2 WET CUTTING 349 21.3 MINIMUM QUANTITY COOLING LUBRICATION (MQL) 350
21.4 DRY CUTTING 352 22 CUTTING FORCE MEASUREMENT IN MACHINING 353 22.1
INTRODUCTION 353 22.2 FORCE MEASUREMENT DURING TURNING 354 22.3 FORCE
MEASUREMENT DURING DRILLING AND MILLING 355 22.4 FORCE MEASUREMENT
DURING BROACHING 358 23 TABLES FOR GENERAL USE 361 24 APPENDIX 373 24.1
TEST QUESTIONS 373 24.2 COMPARISON OF OLD (GERMAN STANDARD DIN) AND NEW
(EUROPEAN STANDARD) MATERIAL NAMES 377 24.3 FIRM ADDRESSES 382
REFERENCES 387 GLOSSARY
|
| any_adam_object | 1 |
| author | Tschätsch, Heinz 1924-2010 |
| author_GND | (DE-588)122954440 |
| author_facet | Tschätsch, Heinz 1924-2010 |
| author_role | aut |
| author_sort | Tschätsch, Heinz 1924-2010 |
| author_variant | h t ht |
| building | Verbundindex |
| bvnumber | BV035739882 |
| callnumber-first | T - Technology |
| callnumber-label | TJ1185 |
| callnumber-raw | TJ1185 |
| callnumber-search | TJ1185 |
| callnumber-sort | TJ 41185 |
| callnumber-subject | TJ - Mechanical Engineering and Machinery |
| classification_rvk | ZM 8315 |
| ctrlnum | (OCoLC)320198230 (DE-599)DNB992998840 |
| dewey-full | 621.9 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 621 - Applied physics |
| dewey-raw | 621.9 |
| dewey-search | 621.9 |
| dewey-sort | 3621.9 |
| dewey-tens | 620 - Engineering and allied operations |
| discipline | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| genre | (DE-588)4123623-3 Lehrbuch gnd-content |
| genre_facet | Lehrbuch |
| id | DE-604.BV035739882 |
| illustrated | Illustrated |
| indexdate | 2025-02-20T06:41:42Z |
| institution | BVB |
| isbn | 9783642424878 9783642010064 |
| language | English German |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-018016317 |
| oclc_num | 320198230 |
| open_access_boolean | |
| owner | DE-1050 DE-862 DE-BY-FWS |
| owner_facet | DE-1050 DE-862 DE-BY-FWS |
| physical | XVII, 398 S. Ill., graph. Darst. 235 mm x 155 mm |
| publishDate | 2009 |
| publishDateSearch | 2009 |
| publishDateSort | 2009 |
| publisher | Springer |
| record_format | marc |
| spellingShingle | Tschätsch, Heinz 1924-2010 Applied machining technology Machine-tools Machining Manufacturing processes Spanende Bearbeitung (DE-588)4055957-9 gnd |
| subject_GND | (DE-588)4055957-9 (DE-588)4123623-3 |
| title | Applied machining technology |
| title_alt | Praxis der Zerspantechnik |
| title_auth | Applied machining technology |
| title_exact_search | Applied machining technology |
| title_full | Applied machining technology Heinz Tschätsch |
| title_fullStr | Applied machining technology Heinz Tschätsch |
| title_full_unstemmed | Applied machining technology Heinz Tschätsch |
| title_short | Applied machining technology |
| title_sort | applied machining technology |
| topic | Machine-tools Machining Manufacturing processes Spanende Bearbeitung (DE-588)4055957-9 gnd |
| topic_facet | Machine-tools Machining Manufacturing processes Spanende Bearbeitung Lehrbuch |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018016317&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT tschatschheinz praxisderzerspantechnik AT tschatschheinz appliedmachiningtechnology |
Indexes
THWS Schweinfurt Zentralbibliothek Lesesaal
| Call Number: |
2000 ZM 8315 T877 |
|---|---|
| Copy 1 | ausleihbar Available Place a Hold |
| Copy 2 | ausleihbar Available Place a Hold |