Injection molding: technology and fundamentals
"A book about the fundamentals and applications of injection molding"--Provided by publisher.
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| Other Authors: | |
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| Format: | Book |
| Language: | English |
| Published: |
Munich [u.a.]
Hanser
2009
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| Series: | Progress in polymer processing
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| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Summary: | "A book about the fundamentals and applications of injection molding"--Provided by publisher. |
| Item Description: | Literaturangaben |
| Physical Description: | XXVIII, 926 S. Ill., graph. Darst. 25 cm |
| ISBN: | 9783446416857 9781569904343 |
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MARC
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| 245 | 1 | 0 | |a Injection molding |b technology and fundamentals |c Musa R. Kamal (ed.) ... With contributions by Jean-Francois Agassant ... |
| 264 | 1 | |a Munich [u.a.] |b Hanser |c 2009 | |
| 300 | |a XXVIII, 926 S. |b Ill., graph. Darst. |c 25 cm | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 490 | 0 | |a Progress in polymer processing | |
| 500 | |a Literaturangaben | ||
| 520 | 3 | |a "A book about the fundamentals and applications of injection molding"--Provided by publisher. | |
| 650 | 4 | |a Spritzgießen | |
| 650 | 4 | |a Injection molding of metals | |
| 650 | 4 | |a Injection molding of plastics | |
| 650 | 4 | |a Injection molding of rubber | |
| 650 | 0 | 7 | |a Spritzgießen |0 (DE-588)4056561-0 |2 gnd |9 rswk-swf |
| 689 | 0 | 0 | |a Spritzgießen |0 (DE-588)4056561-0 |D s |
| 689 | 0 | |5 DE-604 | |
| 700 | 1 | |a Kamal, Musa R. |d 1934- |0 (DE-588)133588033 |4 edt | |
| 700 | 1 | |a Agassant, Jean-François |e Sonstige |0 (DE-588)112277837 |4 oth | |
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| 999 | |a oai:aleph.bib-bvb.de:BVB01-017598743 | ||
Record in the Search Index
| _version_ | 1804139183625732097 |
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| adam_text | CONTENTS PREFACE V PART I: BACKGROUND AND OVERVIEW 1 1 INJECTION
MOLDING: INTRODUCTION AND GENERAL BACKGROUND 3 MUSA R. KAMAL 1.1 SCOPE 3
1.2 INTRODUCTION 3 1.2.1 POLYMER PROCESSING 3 1.2.1.1 THE PLASTICS
PROCESSING SYSTEM 4 1.2.1.2 PROCESSING PROPERTIES OF POLYMERS AND THEIR
COMPOUNDS 5 1.2.2 INJECTION MOLDING 5 1.2.2.1 INTRODUCTION 5 1.2.2.2
GENERAL INJECTION MOLDING PROCESS SEQUENCE 6 1.3 INJECTION MOLDING
PROCESS CHARACTERITICS 9 1.3.1 THE PLASTICATION STAGE 9 1.3.1.1 THE
MELTING ZONE 11 1.3.1.2 TEMPERATURE DISTRIBUTION IN THE NOZZLE 13 1.3.2
THE FILLING STAGE 17 1.3.2.1 FLOW LINES AND WELD LINES 17 1.3.2.2
JETTING 19 1.3.2.3 FOUNTAIN FLOW 20 1.3.3 HEAT TRANSFER IN THE CAVITY 24
1.3.3.1 MEASUREMENT OF TEMPERATURE DISTRIBUTION IN THE CAVITY 24 1.3.3.2
NUMERICAL SIMULATION OF HEAT TRANSFER IN INJECTION MOLDING 28 1.3.3.3
CRYSTALLIZATION KINETICS 30 1.4 MICROSTRUCTURE OF INJECTION MOLDED PARTS
31 1.4.1 CRYSTALLINITY 32 1.4.1.1 EFFECT OF CRYSTALLINITY AND
ORIENTATION ON BIREFRINGENCE AND TENSILE MODULUS 33 1.4.2 MORPHOLOGY 36
1.4.3 RESIDUAL STRESSES 40 1.4.3.1 CALCULATION OF RESIDUAL STRESSES 42
1.4.4 MICROSTRUCTURE OF FIBER REINFORCED THERMOPLASTICS 46 1.4.4.1 FIBER
LENGTH AND CONCENTRATION DISTRIBUTIONS 46 1.4.4.2 MATRIX CRYSTALLINITY
47 1.4.4. BIBLIOGRAFISCHE INFORMATIONEN HTTP://D-NB.INFO/993612504
DIGITALISIERT DURCH VIII CONTENTS PART II: INJECTION MOLDING MACHINERY
AND SYSTEMS 71 2 INJECTION MOLDING MACHINES, TOOLS, AND PROCESSES 73
TADAMOTO SAKAI AND KENJI KIKUGAWA 2.1 INJECTION MOLDING MACHINES 73
2.1.1 TYPES OF INJECTION MOLDING MACHINES 73 2.1.1.1 HORIZONTAL
INJECTION MOLDING MACHINES 73 2.1.1.2 VERTICAL INJECTION MOLDING
MACHINES 74 2.1.1.3 HYBRID INJECTION MOLDING MACHINE COMPOSED OF
VERTICAL AND HORIZONTAL UNITS 75 2.1.2 SCREW AND BARREL UNIT 75 2.1.2.1
IN-LINE SCREW TYPE INJECTION MOLDING MACHINES 76 2.1.2.2 SCREW DESIGN
FOR INJECTION MOLDING MACHINES 76 2.1.2.3 BARRELS FOR INJECTION MOLDING
MACHINES 77 2.1.3 DRIVING PRINCIPLES 79 2.1.3.1 HYDRAULIC INJECTION
MOLDING MACHINES 80 2.1.3.2 ELECTRIC INJECTION MOLDING MACHINES 80
2.1.3.2.1 CONTROL SYSTEMS FOR AN ELECTRIC INJECTION MOLDING MACHINE 81
2.1.3.2.2 INJECTION MECHANISM FOR AN ELECTRIC MACHINE 82 2.1.3.2.3
NOZZLE CONTACT MECHANISM FOR AN ELECTRIC INJECTION MOLDING MACHINE 83
2.1.3.2.4 ELECTRIC CLAMPING MECHANISM 83 2.1.3.2.5 ELECTRIC EJECTION
MECHANISM 84 2.1.3.3 MAN-MACHINE INTERFACE AND COMMUNICATION CONTROL 84
2.1.3.3.1 MAN-MACHINE INTERFACE FOR AN INJECTION MOLDING MACHINE 84
2.1.3.3.2 COMMUNICATION CONTROL 86 2.1.4 PROCESS CONTROL 86 2.1.4.1
CONTROL OF THE FILLING PROCESS 87 2.1.4.2 CONTROL OF THE HOLD-PRESSURE
SWITCHING PROCESS 87 2.1.4.3 CONTROL OF THE HOLD-PRESSURE PROCESS 88
2.1.4. CONTENTS IX 2.2.3.4 AIR VENTS 103 2.2.4 EJECTION MECHANISMS 103
2.2.4.1 EJECTOR PINS 104 2.2.4.2 SLEEVE AND A STRIPPER PLATE 104 2.2.4.3
AIR EJECTOR 104 2.2.5 MOLD COOLING 106 2.2.6 TEMPERATURE CONTROL METHODS
AND MECHANISMS 106 2.2.6.1 LIQUID MEDIUM CONTROL 106 2.2.6.2 ELECTRIC
HEATER CONTROL 107 2.3 INJECTION MOLDING PROCESSES 107 2.3.1 IN-MOLD
BUILD-UP INJECTION MOLDING (DSI) 107 2.3.2 CONVENTIONAL PROCESSES 108
2.3.3 DSI MOLDING PROCESS 108 2.3.3.1 INJECTION WELDING MECHANISM 108
2.3.3.2 ADVANTAGES OF THE DSI MOLDING PROCESS 109 2.3.3.3 PRODUCT
EXAMPLES OF THE DSI MOLDING PROCESS 110 2.3.4 MULTI-MATERIAL INJECTION
MOLDING 111 2.3.4.1 MULTI-MATERIAL MOLDING TECHNIQUES 111 2.3.4.2
APPLICATION EXAMPLES FOR THE M-DSI MOLDING PROCESS 114 2.3.5 SUPER-HIGH
SPEED INJECTION MOLDING 115 2.3.5.1 EFFECTS OF HIGH-SPEED INJECTION 115
2.3.5.2 HIGH-SPEED INJECTION MOLDING MACHINES 116 2.3.5.3 EXAMPLE OF
ULTRA HIGH-SPEED INJECTION MOLDING 117 2.3.6 IN-MOLD COATING INJECTION
MOLDING 117 2.3.6.1 SURFACE DECORATION TECHNIQUES 117 2.3.6.2
SIMULTANEOUS TRANSFER MOLDING 118 2.3.7 INSERT INJECTION MOLDING PROCESS
120 2.3.7.1 INSERT MOLDING MACHINES 121 2.3.8 SANDWICH INJECTION MOLDING
122 2.3.8.1 PROCESS OUTLINE 122 2.3.8.2 CONSTRUCTION OF SANDWICH NOZZLES
122 2.3.8.3 FEATURES OF SANDWICH MOLDING 124 2.3.9 PLASTIC MAGNET
INJECTION MOLDING 125 2.3.9. CONTENTS 3 THE PLASTICATING SYSTEM FOR
INJECTION MOLDING MACHINES 133 MARK A. SPALDING AND KUN SUP HYUN 3.1
INTRODUCTION 133 3.2 THE PLASTICATING SYSTEM 134 3.3 OPERATION OF
PLASTICATING SCREW MACHINES 136 3.3.1 PROPER OPERATION 138 3.4 THE
MELTING PROCESS 138 3.5 BASIC SCREW DESIGN 146 3.5.1 PS INJECTION
MOLDING CASE STUDY 147 3.6 HIGH-PERFORMANCE SCREW DESIGNS 148 3.7
SECONDARY MIXING PROCESSES AND DEVICES 154 3.7.1 DYNAMIC MIXERS 161 3.8
SCREW DESIGN ISSUES CAUSING RESIN DEGRADATION 163 3.9 NON-RETURN VALVE
165 NOMENCLATURE 166 REFERENCES 168 4 NON-CONVENTIONAL INJECTION MOLDS
171 ANTONIO M. CUNHA, ANTONIO /. PONTES 4.1 INTRODUCTION 171 4.2 MOLDS
FOR MULTI-MATERIAL MOLDING 173 4.2.1 CO-INJECTION 173 4.2.2 OVERMOLDING
176 4.3 INJECTION UNITS, LAYOUT, AND RUNNER SYSTEM 181 4.3.1 EQUIPMENT
181 4.3.2 HOT RUNNERS 183 4.3.3 MATERIAL INTERACTIONS 183 4.4 MOLDS FOR
INJECTION-WELDING 184 4.5 MOLDS FOR BACKMOLDING 186 4.5.1 MOLDING OVER
TEXTILES OR FABRICS 186 4.5.2 IN-MOLD LABELING 191 4.5.3 IN-MOLD
DECORATION 192 REFERENCES 194 5 GAS ASSISTED INJECTION MOLDING 195
SHIH-JUNGLIU 5.1 INTRODUCTION 195 5.1. CONTENTS XI 5.2.4 PRESSURE
DEVELOPMENT DURING THE MOLDING PROCESS 202 5.2.5 GAS PENETRATION
BEHAVIOR IN MOLDED PARTS 203 5.2.6 GAS VENTING AND RECYCLING 205 5.2.7
MOLDABILITY DIAGRAM FOR GAIM 206 5.3 PROCESS MODELING 207 5.4 PART/MOLD
DESIGNS AND MOLDING GUIDELINES 209 5.4.1 GAS CHANNEL GEOMETRY 209 5.4.2
GAS CHANNEL LAYOUT 211 5.4.3 EFFECT OF GRAVITY 211 5.4.4 RESIDUAL WALL
THICKNESS DISTRIBUTION 212 5.4.5 GAS DISSOLUTION INTO THE POLYMER 213
5.4.6 GAS FINGERING 215 5.4.7 UNSTABLE GAS PENETRATIONS 216 5.4.8 WELD
LINES CAUSED BY THE FLOW-LEAD EFFECT 217 5.4.9 MOLDING OF FIBER
REINFORCED MATERIALS 218 5.5 CONCLUDING REMARKS 220 LIST OF SYMBOLS 220
REFERENCES 221 6 WATER INJECTION TECHNIQUES (WIT) 223 WALTER MICHAELI
6.1 INTRODUCTION 223 6.2 PROCESSING TECHNOLOGY 224 6.2.1 COURSE OF
PROCESS 224 6.2.2 PROCESS VARIANTS 225 6.2.2.1 SHORT-SHOT PROCESS 226
6.2.2.2 FULL-SHOT PROCESS 226 6.2.2.3 FULL-SHOT PROCESS WITH OVERSPILL
226 6.2.2.4 MELT PUSH BACK PROCESS 226 6.2.2.5 CORE PULLING PROCESS 227
6.2.2.6 RINSING/FLUSHING PROCESS 227 6.2.3 COMPARISON BETWEEN GAIM AND
WIT 228 6.2.3.1 LIMITATIONS OF GAIM 229 6.2.3.2 CYDE TIMES 229 6.2.3.3
PART PROPERTIES 230 6.2.3.3.1 RESIDUAL WALL THICKNESSES (RWT) 230
6.2.3.3.2 SHRINKAGE/WARPAGE 232 6.2.3.3. XII CONTENTS 6.3.3.1 OPERATING
METHOD 239 6.3.3.2 OPERATING DIRECTION 241 6.3.3.3 ALIGNMENT IN THE MOLD
242 6.3.4 GENERAL DESIGN REMARKS FOR WIT INJECTORS 242 6.3.4.1 EXCELLENT
PROCESS RELIABILITY 243 6.3.4.2 SPECIFIC CONTROLLABILITY 243 6.4 WIT
COMPATIBLE PART DESIGN 243 6.4.1 INJECTOR EMBEDDING 243 6.4.2 GENERAL
DESIGN GUIDELINES FOR WIT ARTIDES 244 6.4.3 TUBULAR ARTIDES 245 6.4.3.1
CROSS SECTIONS 245 6.4.3.2 ASPECT RATIO 246 6.4.3.3 CURVES AND
REDIRECTIONS 246 6.4.3.4 CHANGE OF DIAMETER 247 6.4.4 COMPACT PARTS WITH
INTEGRATED THICK-WALLED SECTIONS 248 LIST OF ABBREVIATIONS AND SYMBOLS
248 REFERENCES 249 PART III: INJECTION MOLDING OF COMPLEX MATERIALS 251
7 FLOW INDUCED FIBER MICRO-STRUCTURE IN INJECTION MOLDING OF FIBER
REINFORCED MATERIALS 253 MICHEL VINCENT 7.1 INTRODUCTION 253 7.2
OBSERVATIONS 254 7.2.1 FIBER LENGTH DISTRIBUTION 254 7.2.2 FIBER
CONCENTRATION 255 7.2.3 FIBER ORIENTATION 256 7.2.3.1 ORIENTATION
MECHANISMS 256 7.2.3.2 QUALITATIVE OBSERVATIONS 256 7.2.3.3
QUANTIFICATION TOOLS: ORIENTATION DISTRIBUTION FUNCTION, ORIENTATION
TENSORS 258 7.2.3.4 EXPERIMENTAL METHODS 258 7.2.3.5 RESULTS 260 7.3
CALCULATION OF FIBER ORIENTATION 261 7.3.1 ORIENTATION MODELS 261
7.3.1.1 THE STANDARD MODEL , 261 7.3.1. CONTENTS XIII 7.3.2.2
INTRODUCTION TO BEHAVIOR LAWS 267 7.4 CONCLUSIONS 268 LIST OF SYMBOLS
269 REFERENCES 270 8 INJECTION FOAM MOLDING 273 X. XU AND C. B. PARK 8.1
INTRODUCTION 273 8.2 INJECTION FOAM MOLDING TECHNOLOGIES: BACKGROUND 274
8.2.1 STRUCTURAL-FOAM MOLDING 274 8.2.1.1 LOW-PRESSURE FOAM MOLDING 274
8.2.2 HIGH-PRESSURE FOAM MOLDING 275 8.2.2.1 CO-INJECTION FOAM MOLDING
276 8.2.2.2 GAS COUNTER-PRESSURE FOAM MOLDING 277 8.2.2.3 SEQUENTIAL
INJECTION FOAM MOLDING 278 8.2.3 MICROCELLULAR INJECTION FOAM MOLDING
279 8.2.3.1 BACKGROUND ON MICROCELLULAR FOAM PROCESSING 279 8.2.3.2
DEVELOPMENT OF MICROCELLULAR INJECTION FOAM MOLDING 280 8.2.3.2.1 BATCH
MICROCELLULAR PROCESSING 280 8.2.3.2.2 SEMI-CONTINUOUS MICROCELLULAR
PROCESSING 281 8.2.3.2.3 CONTINUOUS MICROCELLULAR PROCESSING 281
8.2.3.2.4 MICROCELLULAR INJECTION FOAM MOLDING 282 8.3 FUNDAMENTALS OF
FOAM INJECTION MOLDING 284 8.3.1 FOAMING ADDITIVES 284 8.3.1.1
CELL-NUCLEATING AGENTS 284 8.3.1.2 BLOWING AGENTS 285 8.3.1.2.1 CHEMICAL
BLOWING AGENTS 285 8.3.1.2.2 PHYSICAL BLOWING AGENTS 285 8.3.2
THERMOPHYSICAL AND RHEOLOGICAL PROPERTIES OF POLYMER/GAS MIXTURES 285
8.3.2.1 SOLUBILITY AND DIFFUSIVITY 285 8.3.2.1.1 SOLUBILITY 285
8.3.2.1.2 DIFFUSIVITY 288 8.3.2.2 VISCOSITY OF POLYMER/GAS MIXTURES 289
8.3.2.3 SURFACE TENSION OF POLYMER/GAS MIXTURES 291 8.3. XIV CONTENTS
8.3.5.1 GEOMETRIE SINGULARITY AND WELD LINES 299 8.3.5.2 VOID FRACTION
CONTROL 299 8.3.5.3 CELL GROWTH IN A MOLD 299 8.4 FOAM MOLDING MACHINES
AND APPLICATIONS 300 8.4.1 FOAM MOLDING MACHINES 300 8.4.2 APPLICATIONS
302 8.5 FUTURE DEVELOPMENTS 302 LIST OF SYMBOLS AND ABBREVIATION 303
REFERENCES 304 9 POWDER METAL INJECTION MOLDING 309 JAMES F. STEVENSON
9.1 OPPORTUNITY 309 9.2 PROCESS OVERVIEW 310 9.3 FEEDSTOCK 313 9.3.1
POWDERS 313 9.3.2 BINDERS 314 9.3.3 COMPOUNDS 316 9.4 PART AND TOOL
DESIGN 317 9.4.1 PART DESIGN 317 9.4.2 MOLD DESIGN 319 9.5 MOLDING 322
9.5.1 EQUIPMENT 322 9.5.2 OPERATIONS 322 9.6 DEBINDING 323 9.7 SINTERING
324 9.7.1 FUNDAMENTALS 324 9.7.2 FUMACES 329 9.7.3 SETTERS 332 9.8 POST
SINTERING TREATMENTS 333 9.8.1 HEAT TREATMENT 333 9.8.2 HOT ISOSTATIC
PRESSING 335 9.8.3 SECONDARY OPERATIONS 335 9.9 MATERIAL PROPERTIES 336
LIST OF SYMBOLS 338 REFERENCES 338 ACKNOWLEDGEMENTS 339 10 MICRO
INJECTION MOLDING 341 VOLKER PIOTTER, GUIDO FINNAH, THOMAS HANEMANN,
ROBERT RUPRECHT 10.1 INTRODUCTION , 341 10.2 WHY IS POLYMER PROCESSING
SO INTERESTING FOR MICROSYSTEMS ENGINEERING? .. 342 10.3 THE PROCESS
SPECIALTIES OF MICRO INJECTION MOLDING 343 10.3. CONTENTS XV 10.3.2
MACHINE TECHNOLOGY FOR MICRO INJECTION MOLDING 346 10.3.3 FABRICATION OF
MICROSTRUCTURED MOLD INSERTS FOR MICRO INJECTION MOLDING.. 349 10.3.4
SPECIAL TYPES OF MICRO INJECTION MOLDING 350 10.3.5 SIMULATION 351 10.4
MICRO REACTION INJECTION MOLDING 353 10.4.1 REACTIVE RESIN
POLYMERIZATION METHODS 353 10.4.2 THERMALLY INITIATED REACTION INJECTION
MOLDING OF LIGA-STRUCTURES 354 10.4.3 DEVELOPMENT OF LIGHT INDUCED
REACTION MOLDING (PHOTOMOLDING) TECHNIQUES 356 10.4.4 UV-EMBOSSING OF
PHOTOCURABLE SYSTEMS 358 10.4.5 PHOTOMOLDING OF COMPOSITES 360 10.5
MICRO POWDER INJECTION MOLDING (MICROPIM) 362 10.5.1 INTRODUCTION TO
MICROPIM 362 10.5.2 METAL AND CERAMIC POWDERS FOR PIM 365 10.5.3
COMMERCIALLY AVAILABLE PIM FEEDSTOCKS AND BINDERS 366 10.5.4 BINDER
SYSTEMS FOR MICROPIM 367 10.5.5 COMPOUNDING FEEDSTOCKS FOR MICROPIM 368
10.5.6 RHEOLOGY MEASUREMENTS OF PIM FEEDSTOCKS 369 10.5.7 MACHINERY FOR
MICROPIM 371 10.5.8 MOLDING TOOLS FOR MICROPIM 371 10.5.9 PATTERNING
PROCESS FOR PIM MICROPARTS 375 10.5.9.1 DEBINDING OF MICROPIM GREEN
COMPACTS 376 10.5.9.2 SINTERING PROCESS FOR MICROPIM PARTS 378 10.5.10
MICROPIM RESEARCH 378 10.6 TWO-COMPONENT MICRO INJECTION MOLDING
(2C-MICROPIM) 378 10.6.1 MACHINE TECHNOLOGY FOR MICRO TWO-COMPONENT
INJECTION MOLDING 379 10.6.2 MOLD TECHNOLOGY FOR TWO-COMPONENT MICRO
INJECTION MOLDING 381 10.6.3 CONTACT-STRENGTH FOR THE MULTI-COMPONENT
INJECTION MOLDING 381 10.6. XVI CONTENTS PART IV: PROCESS VISUALIZATION,
CONTROL, OPTIMIZATION, AND SIMULATION 395 11 INTERNAL VISUALIZATION OF
MOLD CAVITY AND HEATING CYLINDER 397 HIDETOSHI YOKOI 11.1 INTRODUCTION
397 11.2 DYNAMIC VISUALIZATION TECHNIQUES FOR THE INSIDE OF THE MOLD
CAVITY 397 11.2.1 OVERVIEW OF DYNAMIC VISUALIZATION TECHNIQUES 398
11.2.1.1 LIGHT TRANSMISSION METHOD 398 11.2.1.2 LIGHT REFLECTION METHOD
399 11.2.1.3 LIGHT-SECTION METHOD 401 11.2.2 GLASS-INSERTEDMOLD (2D, 3D)
401 11.2.3 BACK-LIGHTING MOLD 406 11.2.4 LASER-LIGHT-SHEET MOLD 408
11.2.5 RUNNER-EXCHANGING SYSTEM 411 11.2.6 AUTOMATIC TRACKING SYSTEM
UNDER HIGH MAGNIFICATIONS 414 11.2.7 VISUALIZATION TECHNIQUE FOR
ULTRA-HIGH-SPEED INJECTION MOLDING 416 11.3 STATIC VISUALIZATION
TECHNIQUES FOR THE INSIDE OF A MOLD CAVITY. 418 11.3.1 OVERVIEW OF
STATIC VISUALIZATION TECHNIQUES 418 11.3.1.1 PLUGGING OF COLORED
MATERIALS 418 11.3.1.2 LAMINATION OF COLORED MATERIALS 419 11.3.2
RUNNER-EXCHANGING SYSTEM AND GATE-MAGNETIZATION METHOD 420 11.4
VISUALIZATION HEATING CYLINDER 424 11.4.1 OVERVIEW OF VISUALIZATION
TECHNIQUES FOR THE INSIDE OF A HEATING CYLINDER.. 425 11.4.2
GLASS-INSERTED HEATING CYLINDER 428 11.4.3 VISUALIZATION UNIT INSIDE
HOPPER THROAT, CHECK-RING, AND RESERVOIR AREAS. 431 11.4.4 IMAGE
PROCESSING METHOD FOR LAMINATED SLIT IMAGES 434 REFERENCES 435 12
INJECTION MOLDING CONTROL 43 CONTENTS XVII 12.3.2.2 ADAPTIVE CONTROL
BACKGROUND 450 12.3.2.3 RLS ESTIMATION 450 12.3.2.4 POLE PLACEMENT
DESIGN 451 12.3.2.5 SOLVING THE DIOPHANTINE EQUATION 452 12.3.2.6 DIRECT
IMPLEMENTATION OF ADAPTIVE POLE-PLACEMENT CONTROL 454 12.3.2.7
IMPROVEMENT I - ANTI-WINDUP ESTIMATION 454 12.3.2.8 IMPROVEMENT II -
ADAPTIVE FEEDFORWARD CONTROL 457 12.3.2.9 IMPROVEMENT III -
CYCLE-TO-CYCLE ADAPTATION 459 12.3.2.10 TEST OF DIFFERENT CONDITIONS 460
12.3.2.11 SUMMARY 461 12.3.3 MODEL PREDICTIVE CONTROL 462 12.3.3.1 MPC
BACKGROUND 462 12.3.3.2 GPC DESIGN FOR INJECTION VELOCITY 464 12.3.3.3
STEP RESPONSE COMPARISON OF GPC AND POLE-PLACEMENT 465 12.3.3.4 ADAPTIVE
GPC EXPERIMENTS WITH DIFFERENT CONDITIONS 465 12.3.3.5 SUMMARY 467
12.3.4 FUZZY MODEL BASED CONTROL [16] 468 12.3.4.1 FUZZY INFERENCE
SYSTEM 468 12.3.4.2 FUZZY MULTI-MODEL AND APPLICATION TO INJECTION
VELOCITY 469 12.3.4.3 FUZZY MULTI-MODEL PREDICTIVE CONTROL 474 12.3.4.4
ON-LINE IDENTIFICATION OF MODEL PARAMETERS OF RULE CONSEQUENTS 474
12.3.4.5 BATCH LEARNING OF MEMBERSHIP FUNCTION PARAMETERS OF RULE
PREMISES 475 12.3.4.6 EXPERIMENTAL TEST OF FUZZY MULTI-MODEL BASED
PREDICTIVE CONTROL 476 12.3.4.7 SUMMARY 481 12.3.5 ITERATIVE LEARNING
CONTROL [18] 481 12.3.5.1 ITERATIVE LEARNING CONTROL BACKGROUND 482
12.3.5.2 P-TYPE LEARNING CONTROL ALGORITHM 483 12.3.5.3 OPTIMAL
ITERATIVE LEARNING CONTROLLER 485 12.3.5.4 ROBUST AND CONVERGENCE
ANALYSIS 488 12.3.5. XVIII CONTENTS 12.4.2.4 CLOSED-LOOP QUALITY CONTROL
507 12.4.2.5 PROCESS AND CONTROL PERFORMANCE MONITORING 507 REFERENCES
507 13 OPTIMAL DESIGN FOR INJECTION MOLDING 511 KALONJI K. KABANEMI,
ABDESSALEM DERDOURI AND JEAN-FRANCOIS HETU 13.1 INTRODUCTION 511 13.2
BASIC EQUATIONS FOR THE MOLD FILLING PROBLEM 513 13.2.1 MATHEMATICAL
MODEL: HELE-SHAW AND ENERGY EQUATIONS 513 13.2.2 BOUNDARY CONDITIONS 514
13.2.3 NUMERICAL DISCRETIZATION 515 13.3 OPTIMIZATION TECHNIQUES 516
13.3.1 OPTIMIZATION CONCEPT 516 13.3.2 OPTIMIZATION PROBLEMS 516 13.3.3
NUMERICAL SOLUTION OF OPTIMIZATION PROBLEMS 517 13.3.3.1 ZERO-ORDER
METHODS 518 13.3.3.2 FIRST- AND SECOND-ORDER METHODS 519 13.3.3.3
COMBINATION OF ZERO-ORDER AND GRADIENT-BASED METHODS 520 13.4
GRADIENT-BASED METHODS AND SENSITIVITY ANALYSIS 521 13.4.1 DIRECT
SENSITIVITY EQUATION METHOD 521 13.4.2 ADJOINT EQUATION METHOD 522
13.4.3 COMPARISON OF SOLUTION METHODS 524 13.4.4 CHOICE OF A METHOD 524
13.5 OPTIMAL DESIGN FOR INJECTION MOLDING 525 13.5.1 PROBLEM PARAMETERS
525 13.5.2 PROBLEM DEFINITION 525 13.5.3 DIRECT SENSITIVITY OF THE STATE
EQUATIONS 526 13.5.4 SENSITIVITY FORMULATION OF THE OBJECTIVE FUNCTION
528 13.5.5 PARAMETERIZATION OF THE INJECTION PRESSURE AND SENSITIVITIES
528 13.5.6 SENSITIVITIES OF THE FUNCTION CONSTRAINTS 530 13.5.7
FLOW-FRONT TRACKING AND SENSITIVITIES 530 13.5. CONTENTS XIX 14.2 THE
MOLDING PROCESS 553 14.3 THE PROBLEM 554 14.3.1 BASIC PHYSICS OF THE
PROCESS 555 14.3.2 MATERIAL PROPERTIES 555 14.3.3 GEOMETRIE COMPLEXITY
OF MOLD AND PART 556 14.3.4 PROCESS STABILITY 556 14.4 WHY SIMULATE
INJECTION MOLDING? 556 14.5 EARLY ACADEMIC WORK ON SIMULATION 557 14.5.1
BOUNDARY CONDITIONS AND SOLIDIFICATION 558 14.6 EARLY COMMERCIAL
SIMULATION 559 14.7 SIMULATION IN THE 1980S 561 14.8 ACADEMIC WORK IN
THE 1980S 562 14.8.1 MOLD FILLING 562 14.8.2 MOLD COOLING 565 14.8.3
WARPAGE ANALYSIS 565 14.8.4 FIBER ORIENTATION 566 14.9 COMMERCIAL
SIMULATION IN THE 1980S 568 14.9.1 CODES DEVELOPED BY LARGE INDUSTRIAIS
AND NOT FOR SAELE 570 14.9.1.1 GENERAL ELECTRIC 570 14.9.1.2
PHILIPS/TECHNICAL UNIVERSITY OF EINDHOVEN 570 14.9.2 CODES DEVELOPED BY
LARGE INDUSTRIAIS FOR SAELE IN THE MARKETPLACE 571 14.9.2.1 SDRC 571
14.9.2.2 GRAFTEK 571 14.9.3 COMPANIES DEVOTED TO DEVELOPING AND SELLING
SIMULATION CODES 571 14.9.3.1 AC TECHNOLOGY 571 14.9.3.2 MOLDFLOW 572
14.9.3.3 SIMCON KUNSTSTOFFTECHNISCHE SOFTWARE GMBH 573 14.10 SIMULATION
IN THE 1990S 573 14.11 ACADEMIC WORK IN THE 1990S 574 14.12 COMMERCIAL
DEVELOPMENTS IN THE 1990S 575 14.12.1 SDRC 575 14.12.2 MOLDFLOW 576
14.12.3 ACTECHNOLOGY/C-MOLD 580 14.12.4 SIMCON 580 14.12.5 SIGMA
ENGINEERING 580 14.12.6 TIMON 581 14.12. XX CONTENTS 14.16 CONDUSION 587
14.17 APPENDIX: 2.5D ANALYSIS 587 14.17.1 MATERIAL PROPERTIES 588
14.17.2 GEOMETRIE CONSIDERATIONS 589 14.17.3 SIMPLIFICATION BY
MATHEMATICAL ANALYSIS 590 14.18 ACKNOWLEDGMENTS 592 REFERENCES 592 15
THREE-DIMENSIONAL INJECTION MOLDING SIMULATION 599 LUISA SILVA,
JEAN-FRANCOIS AGASSANT AND THIERRY COUPEZ 15.1 INTRODUCTION 599 15.1.1
PROCESS BACKGROUND 599 15.1.2 HISTORICAL BACKGROUND ON 3D SIMULATION 600
15.1.3 GENERAL NUMERICAL TECHNIQUES FOR 3D INJECTION MOLDING SIMULATION
602 15.1.3.1 CONSTITUTIVE EQUATIONS 602 15.1.3.2 BOUNDARY CONDITIONS 605
15.1.4 NUMERICAL ISSUES IN 3D INJECTION MOLDING 606 15.2 TEMPERATURE
INDEPENDENT FLOWS AND FINITE ELEMENT TECHNIQUES 607 15.2.1 GENERALIZED
STOKES PROBLEM 607 15.2.1.1 MIXED FINITE ELEMENTS FOR NEWTONIAN FLOWS
607 15.2.1.2 MORE GENERAL VISCOUS RESOLUTION 611 15.2.2 EXTENSION TO
WEAKLY ISOTHERMAL COMPRESSIBLE FLOWS 612 15.2.3 EXTENSION TO NAVIER AND
STOKES EQUATIONS 614 15.2.4 EXTENSION TO VISCOELASTIC FLOWS 616 15.2.4.1
VISCOELASTICITY AND CONSTITUTIVE MODELS 617 15.2.4.2 FLOW DETERMINATION
FOR VISCOELASTIC MATERIALS 618 15.3 FREE SURFACE DETERMINATION 622
15.3.1 TECHNIQUES TO DETERMINE THE INTERFACE 622 15.3.2 THE VOF (VOLUME
OFFLUID METHOD) 623 15.3.2.1 RESOLUTION OF THE TRANSPORT EQUATION 623
15.3.2.2 ADVANTAGES AND DISADVANTAGES OF THE VOF METHOD 625 15.3.
CONTENTS XXI 15.5.3 APPLICATION TO FILLING SIMULATION WITH MOLD COUPLING
639 15.6 APPLICATION TO A 3D PART 641 15.7 CONCLUSION 644
ACKNOWLEDGEMENTS 645 APPENDIXES 645 APPENDIX 15.1: VISCOSITY EQUATIONS
645 APPENDIX 15.2: TAIT EQUATION PARAMETERS 646 NOTATIONS 647 REFERENCES
650 16 VISCOELASTIC INSTABILITIES IN INJECTION MOLDING 653 G. W. M.
PETERS, A. C. B. BOGAERDS 16.1 INTRODUCTION 653 16.2 BACKGROUND,
LITERATURE REVIEW 654 16.3 EXPERIMENTAL MOTIVATION 656 16.4 ANALYSIS 658
16.5 NUMERICAL MODELLING: GOVERNING EQUATIONS 660 16.6 NUMERICAL
MODELLING: FINITE ELEMENT ANALYSIS 662 16.7 DOMAIN PERTURBATION
TECHNIQUE 668 16.8 RESULTS 672 16.8.1 STEADY STATE RESULTS 673 16.8.2
STABILITY RESULTS 677 16.9 DISCUSSION 678 SYMBOLS AND NOTATION 680
REFERENCES 682 PART V: MICROSTRUCTURE DEVELOPMENT, CHARACTERIZATION, AND
PREDICTION 685 17 EVOLUTION OF STRUCTURAL HIERARCHY IN INJECTION MOLDED
SEMKRYSTALLINE POLYMERS 687 M. CAKMAK AND B. YALCIN 17.1 INTRODUCTION
687 17.2 FUNDAMENTALS OF THE INJECTION MOLDING PROCESS 688 17.2.1
EXPERIENCES OF POLYMER CHAINS IN A TYPICAL INJECTION MOLDING MACHINE 688
17.2.2 FLOW BEHAVIOR INTO INJECTION MOLDING CAVITIES 689 17.3 STRUCTURE
DEVELOPMENT IN INJECTION MOLDED FAST CRYSTALLIZING POLYMERS 693 17.3.
XXII CONTENTS 17.4 STRUCTURE DEVELOPMENT IN INJECTION MOLDED SLOWLY
CRYSTALLIZING POLYMERS . 709 17.4.1 GENERAL CHARACTERISTICS OF STRUCTURE
DEVELOPMENT IN SLOW CRYSTALLIZING POLYMERS 710 17.4.2 POLY(PHYENYLENE
SULFIDE) (PPS) 710 17.4.3 EFFECT OF MOLECULAR WEIGHT 713 17.4.4
POLY(ETHER ETHER KETONE) PEEK 16 17.4.5 SYNDIOTACTIC POLYSTYRENE (S-PS)
719 17.4.6 POLYETHYLENE NAPHTHALATE (PEN) 721 17.4.7 STRUCTURE
CHARACTERISTICS OF INJECTION MOLDED SLOWLY CRYSTALLIZING POLYMERS -
SUMMARY 722 17.5 SIMULATION OF THE STRUCTURE DEVELOPMENT DURING
INJECTION MOLDING PROCESS 722 17.6 GENERAL SUMMARY 725 ABBREVIATIONS 726
REFERENCES 727 18 MODELING ASPECTS OF POST-FILLING STEPS IN INJECTION
MOLDING 73 1 ROBERTO PANTANI AND GIUSEPPE TITOMANLIO 18.1 INTRODUCTION
731 18.1.1 THE POST-FILLING STAGES 732 18.1.2 STATE OF THE ART ON
POST-FILLING MODELING 732 18.1.3 OUTLINE 735 18.2 UNDERSTANDING PRESSURE
EVOLUTION 736 18.2.1 THE EVOLUTION OF PRESSURE CURVES DURING INJECTION
MOLDING 736 18.2.1.1 THE FILLING STAGE 736 18.2.1.2 THE PACKING-HOLDING
STAGE 737 18.2.1.3 THE COOLING STAGE 740 18.2.2 PRESSURE CURVES INSIDE
THE RUNNERS DURING COOLING 744 18.3 A SUITABLE MODELING OF THE PROCESS
744 18.3.1 MODELING THE PACKING - HOLDING STAGE 746 18.3.2 MODELING THE
COOLING STAGE 747 18.3.3 TIME-DEPENDING HEAT TRANSFER COEFFICIENT 747
18. CONTENTS XXIII 18.6.3 RESULTS OF MODELING FOR AMORPHOUS MATERIALS
762 18.7 SEMI-CRYSTALLINE POLYMERS 766 18.7.1 EFFECT OF CRYSTALLINITY ON
MATERIAL PROPERTIES 767 18.7.1.1 EFFECT OF CRYSTALLINITY ON RHEOLOGY 767
18.7.1.2 EFFECT OF CRYSTALLINITY ON SPECIFIC VOLUME 769 18.8 MORPHOLOGY
EVOLUTION DURING THE POST-FILLING STAGES 770 18.9 CONCLUDING REMARKS 773
NOMENCLATURE 774 REFERENCES 776 19 VOLUMETRIE AND ANISOTROPIE SHRINKAGE
IN INJECTION MOLDINGS OF THERMOPLASTICS 779 A. I. ISAYEV AND KEEHAE KWON
19.1 INTRODUCTION 779 19.2 THEORETICAL ANALYSIS 780 19.2.1 VOLUMETRIE
SHRINKAGE 780 19.2.2 ANISOTROPIE SHRINKAGE 782 19.3 COMPARISON BETWEEN
SIMULATIONS AND EXPERIMENTS 789 19.3.1 VOLUMETRIE SHRINKAGE 789 19.3.2
ANISOTROPIE SHRINKAGE 793 19.4 CONCLUSIONS 804 19.5 ACKNOWLEDGEMENT 805
NOMENCLATURE 805 REFERENCES 807 20 THREE-DIMENSIONAL SIMULATION OF
GAS-ASSISTED AND CO-INJECTION MOLDING PROCESSES 809 JEAN-FRANCOIS HETU,
FLORIN LLINCA 20.1 INTRODUCTION 809 20.2 BACKGROUND 811 20.3
MATHEMATICAL MODELING AND FORMULATIONS 812 20.3.1 CONSERVATION OF MASS
AND MOMENTUM 813 20.3.2 CONSERVATION OF ENERGY 814 20.3.3 BOUNDARY AND
INITIAL CONDITIONS 814 20.3.4 THE COMPRESSIBILITY EFFECTS 815 20.4 FRONT
CAPTURING METHODS FOR CO-INJECTION MOLDING 815 20.4. SUBJECT INDEX 917
XXIV CONTENTS 20.5.2 SOLUTION ALGORITHM 822 20.6 VALIDATION CASES AND
APPLICATIONS 823 20.6.1 GAS-ASSISTED INJECTION MOLDING 824 20.6.1.1
GAS-ASSISTED INJECTION OF A PLATE WITH A FLOW CHANNEL 824 20.6.1.2
SECONDARY PENETRATION IN GAS-ASSISTED INJCCTION 828 20.6.1.3
GAS-ASSISTED INJECTION OF A THKK PART 829 20.6.2 CO-INJECTION MOLDING
830 20.6.2. L CO-INJECTION OF A SIDE GATCD RCCTANGULAR PLATE 830
20.6.2.2 CO-INJECTION OF A CENTER-GATED RECTANGULAR PLATE 833 20.6.2.3
CO-INJECTION OF A C-SHAPCD PLATE 837 20.6.3 SIMULATION OFBREAKTHROUGH
INCO-INJCCTION MOLDING.... 838 20.7 CONCLUSIONS 845 LIST OF SYMBOLS AND
ABBRCVIATIONS 846 REFERENCES. 848 21 CO-INJECTION MOLDING OF POLYMERS
851 A. I. ISUYEV AND NAM HYUNG KIM 21.1 INTRODUCTION 851 21.2 TECHNOLOGY
853 21.3 EXPERIMENTAL STUDIES 860 21.3.1 EFFECT OF PROCESS PARAMETERS ON
SKIN-CORC STRUCTURE 860 21.3.2 BREAKTHROUGH PHENOMENON 867 21.3.3
INTERFACIAL INSTABILITY 874 21.3.4 MECHANICAL PROPERTIES 875 21.3.5
MICROSTRUCTURE 881 21.3.6 BIOMEDICA! APPLICATIONS 884 21.4 MODELING OF
THE CO-INJECTION MOLDING PROCESS 884 21.4.1 SIMULATION APPROACHES 884
21.4.2 COMPARISON BETWEEN SIMULATION AND EXPERIMENT 898 21.5 CONCLUSIONS
909 NOMENCLATURE 909 REFERENCES. 912
|
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| dewey-search | 668.4/12 |
| dewey-sort | 3668.4 212 |
| dewey-tens | 660 - Chemical engineering |
| discipline | Chemie / Pharmazie Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| id | DE-604.BV035542712 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T21:40:02Z |
| institution | BVB |
| isbn | 9783446416857 9781569904343 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-017598743 |
| oclc_num | 311820572 |
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| owner_facet | DE-12 DE-91G DE-BY-TUM DE-92 DE-29T DE-210 DE-83 |
| physical | XXVIII, 926 S. Ill., graph. Darst. 25 cm |
| publishDate | 2009 |
| publishDateSearch | 2009 |
| publishDateSort | 2009 |
| publisher | Hanser |
| record_format | marc |
| series2 | Progress in polymer processing |
| spelling | Injection molding technology and fundamentals Musa R. Kamal (ed.) ... With contributions by Jean-Francois Agassant ... Munich [u.a.] Hanser 2009 XXVIII, 926 S. Ill., graph. Darst. 25 cm txt rdacontent n rdamedia nc rdacarrier Progress in polymer processing Literaturangaben "A book about the fundamentals and applications of injection molding"--Provided by publisher. Spritzgießen Injection molding of metals Injection molding of plastics Injection molding of rubber Spritzgießen (DE-588)4056561-0 gnd rswk-swf Spritzgießen (DE-588)4056561-0 s DE-604 Kamal, Musa R. 1934- (DE-588)133588033 edt Agassant, Jean-François Sonstige (DE-588)112277837 oth DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017598743&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Injection molding technology and fundamentals Spritzgießen Injection molding of metals Injection molding of plastics Injection molding of rubber Spritzgießen (DE-588)4056561-0 gnd |
| subject_GND | (DE-588)4056561-0 |
| title | Injection molding technology and fundamentals |
| title_auth | Injection molding technology and fundamentals |
| title_exact_search | Injection molding technology and fundamentals |
| title_full | Injection molding technology and fundamentals Musa R. Kamal (ed.) ... With contributions by Jean-Francois Agassant ... |
| title_fullStr | Injection molding technology and fundamentals Musa R. Kamal (ed.) ... With contributions by Jean-Francois Agassant ... |
| title_full_unstemmed | Injection molding technology and fundamentals Musa R. Kamal (ed.) ... With contributions by Jean-Francois Agassant ... |
| title_short | Injection molding |
| title_sort | injection molding technology and fundamentals |
| title_sub | technology and fundamentals |
| topic | Spritzgießen Injection molding of metals Injection molding of plastics Injection molding of rubber Spritzgießen (DE-588)4056561-0 gnd |
| topic_facet | Spritzgießen Injection molding of metals Injection molding of plastics Injection molding of rubber |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017598743&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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