Changeable and reconfigurable manufacturing systems:
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| Other Authors: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
London
Springer
2009
|
| Series: | Springer series in advanced manufacturing
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XXIX, 405 S. Ill., graph. Darst. |
| ISBN: | 9781848820661 |
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MARC
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| 020 | |a 9781848820661 |c Gb. : EUR 139.05 (freier Pr.), sfr 216.00 (freier Pr.) |9 978-1-84882-066-1 | ||
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| 245 | 1 | 0 | |a Changeable and reconfigurable manufacturing systems |c Hoda A. ElMaraghy ed. |
| 264 | 1 | |a London |b Springer |c 2009 | |
| 300 | |a XXIX, 405 S. |b Ill., graph. Darst. | ||
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| 490 | 0 | |a Springer series in advanced manufacturing | |
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Record in the Search Index
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|---|---|
| adam_text | Contents
Part I Definitions and Strategies
1
Changeability
-
An Introduction
H. ElMaraghy and H.-P
Wiendahl
................................. 3
1.1
Motivation
................................................ 3
1.2
Evolution of Factories
....................................... 7
1.3
Deriving the Objects of Changeability
......................... 8
1.4
Elements of Changeable Manufacturing
........................ 10
1.5
Factory Levels
............................................. 11
1.6
Changeability Classes
....................................... 12
1.7
Changeability Objectives
.................................... 13
1.7.1
Manufacturing Level
................................. 14
1.7.2
Assembly Level
..................................... 14
1.7.3
Factory Level
....................................... 15
1.8
Changeability Enablers
...................................... 15
1.8.1
Manufacturing Level
................................. 16
1.8.2
Assembly Level
..................................... 17
1.8.3
Factory Level
....................................... 17
1.8.4
Reconfigurable
Process Planning Level
.................. 18
1.8.5
Production Planning and Control Level
.................. 19
1.9
Changeability Process
....................................... 19
1.10
Conclusion
................................................ 22
References
..................................................... 23
2
Changing and Evolving Products and Systems
-
Models
and Enablers
H.A.
ElMaraghy
................................................ 25
2.1
Introduction and Motivation
.................................. 26
2.2
The Hierarchy of Parts and Products Variants
................... 27
2.3
Evolving and Dynamic Parts and Products Families
.............. 32
xjj Contents
2.4
Modeling Products Evolution
-
A Biological Analogy
............ 34
2.5
Design of Assembly Systems for Delayed Differentiation
of Changing and Evolving Products
........................... 35
2.6
Process Planning
-
The Link Between Varying Products
and their Manufacturing Systems
............................. 37
2.6.1
Existing Process Planning Concepts
..................... 37
2.6.2
Process Plans Changeability
........................... 38
2.6.3
Reconfiguring Process Plans (RPP) and Its Significance
----- 40
2.6.4
Process Planning for
Reconfigurable
Machines
........... 41
2.7
Discussion and Conclusions
.................................. 42
References
..................................................... 44
3
Focused Flexibility in Production Systems
W. Terkaj, T. Tolio and
A. Valente
.................................. 47
3.1
The Importance of Manufacturing Flexibility
in Uncertain Production Contexts
............................. 47
3.1.1
Focused Flexibility Manufacturing Systems
-
FFMSs
...... 48
3.2
Literature Review
.......................................... 50
3.3
Proposal of an Ontology on Flexibility
......................... 51
3.4
Analysis of Real Systems
.................................... 55
3.4.1
Lajous Industries
SA Case
Study
....................... 55
3.4.2
Riello
Sistemi Case
Study
............................. 58
3.5
Using the Ontology on Flexibility to Support System Design
...... 60
3.6
Conclusions and Future Developments
......................... 63
References
..................................................... 64
Partii
PhysicalEnablers
4
Control of
Reconfigurable
Machine Tools
G. Pritschow,
K
-Н.
Wurst,
С.
Kircher
and
M. Seyfarth
................. 71
4.1
Introduction
............................................... 71
4.1.1
Basic Idea for
Reconfigurable
Machine Tools and Systems
. 72
4.1.2
Initial Situation in Machining Systems and Machine Tools
.. 72
4.2
State of the Art
............................................. 75
4.3
Configurable and
Reconfigurable
Machine Tools
................ 77
4.3.1
Development of (Rejconfigurable Machine Tools
......... 77
4.3.2
Conception of
a Reconfigurable
Machine Tool
............ 80
4.4
Field Bus Systems Requirements
............................. 81
4.5
Configurable Control Systems
................................ 83
4.5.1
Middle-Ware
........................................ 84
4.5.2
Configuration
....................................... 85
4.5.3
Adjustment Mechanisms for Control Systems
............ 85
4.5.4
Configuration Procedure
.............................. 87
4.5.5
Development of a Control Configuration Tool
............ 90
Contents xiii
4.5.6
Configuration
of a Control System by an Expert
.......... 90
4.6
Self-Adapting Control System for RMS
........................ 91
4.6.1
Elements of a Self-Adapting Control System
............. 91
4.6.2
Extensions of Self-Adapting Control Systems
............ 92
4.6.3
Method for Reconfiguration
of the Self-Adaptable Control System
................... 96
4.7
Summary and Conclusions
................................... 98
References
..................................................... 99
5
Reconfigurable
Machine Tools for a Flexible Manufacturing System
M. Mori and M. Fujishima
........................................101
5.1
Introduction
...............................................101
5.2
Reconfigurable
Machine Tools Development
....................102
5.3
Application Examples
.......................................107
5.4
Summary
.................................................109
References
.....................................................109
Reconfigurable
Machine Tools and Equipment
E.
Abele
and A. Worn
...................................
6.1
Introduction
......................................
6.2
Flexibility Requirements
...........................
6.3
Reconfigurable
Multi-Technology Machine Tool (RMM)
6.3.1
Machine Tool Design
.
6.3.2
Modules
............
11
11
13
16
16
17
6.3.3
System Interfaces
....................................121
6.3.4
Expert Tool for System Configuration
...................122
6.4
Summary
.................................................124
References
.....................................................124
Changeable and
Reconfigurable
Assembly Systems
ß.
Loner and HP.
Wiendahl
......................................127
7.1
Introduction
...............................................127
7.2
Flexible Manual Assembly Systems
...........................129
7.2.1
Single Station Assembly with Set-Wise Assembly Flow
----130
7.2.2
Single Station Assembly According
to the One-Piece-Flow Principle
........................131
7.2.3
Multi-Station Assembly According
to the One-Piece-Flow Principle
........................132
7.3
Flexible Automated Systems
.................................1
34
7.4
Hybrid Assembly Systems
...................................136
7.4.1
Characteristics
......................................1
36
7.4.2
Example of a Hybrid Assembly System
.................136
7.4.3
Analysis of the Results for Automated and Hybrid
Assemblies
......................................... 40
xiv
Contents
7.5
Conclusion
................................................141
References
.....................................................141
Part III Logical Enablers
8
Unified Dynamic and Control Models for
Reconfigurable
Robots
A.M. Djuricand W.H. ElMaraghy
..................................147
8.1
Design of
Reconfigurable
Modules for the
Reconfigurable
Robotics, Automation and Intelligent Systems Industry
...........147
8.1.1
Description of a Robot Model
..........................148
8.1.2
Reconfigurable
Aspects of Industrial Robotic Systems
.....148
8.1.3
Reconfigurable
Kinematic and Dynamic Modules
.........149
8.2
Design of
Reconfigurable
Control Platform (RCP)
...............152
8.2.1
DC Motor
Reconfigurable
Position Control Design
........152
8.3
Design of
Reconfigurable
Robot Platform (RRP)
................157
8.4
Reverse Modeling of
Reconfigurable
Robot Meta-Model
.........158
8.5
Conclusions
...............................................159
References
.....................................................160
9
Reconfigurable
Control of Constrained Flexible Joint Robots
Interacting with Dynamic and Changeable Environment
Y. Cao,
H.
ElMaraghy and W. ElMaraghy
...........................163
9.1
Introduction
...............................................163
9.2
Dynamic Model of Flexible Joint Robot
in Contact with Different Environment
.........................166
9.3
Decoupled Controller Design
.................................167
9.3.1
Contact with Rigid Surface
............................167
9.3.2
Contact with Stiff Environment
........................169
9.3.3
Contact with Dynamic Environment
....................169
9.4
Reconfigurable
Control Scheme
..............................171
9.5
Simulation Study
...........................................172
References
.....................................................176
10
Reconfiguring Process Plans: A New Approach to Minimize Change
A. Azab, H. ElMaraghy and S.N.
Samy
..............................179
10.1
Introduction
...............................................180
10.2
Related Work
..............................................181
10.3
Conceptual Basis
...........................................183
10.4
Mathematical Modeling and Programming
.....................184
10.5
A New Criterion in Process Planning
..........................186
10.6
Computational Time Complexity
.............................187
10.7
Application and Verification
..................................187
10.7.1
Reconfigurable
Assembly Planning
of a Family of Household Products
.....................187
Contents xv
10.7.2
Reconfigurable
Process Planning for Machining
of a Front Engine Cover Part Family
....................190
10.7.3
Concluding Remarks
.................................192
10.8
Summary
.................................................192
References
.....................................................193
11
Adaptive Production Planning and Control
-
Elements
and Enablers of Changeability
H
-Н.
Wiendahl
.................................................197
11.1
Introduction
...............................................197
11.2
The PPC Framework
........................................199
11.2.1
Design Aspects of a Socio-Technical PPC System
.........200
11.2.2
PPC Design Matrix
..................................201
11.3
Changeability of PPC Tools
..................................202
11.3.1
Change Elements of PPC
..............................203
11.3.2
Enablers of PPC Changeability
.........................203
11.3.3
Building Blocks of PPC Changeability
..................204
11.4
Adaptive PPC Solutions
.....................................204
11.4.1
Functional Models
...................................205
11.4.2
Planning and Control Methods
.........................206
11.4.3
Data Models
........................................207
11.4.4
Data Interfaces
......................................208
11.5
Change Process in PPC
......................................209
11.6
Summary and Further Research
...............................210
References
.....................................................211
12
Component Oriented Design of Change-Ready
MPC
Systems
M.A. Ismail and
H.A.
ElMaraghy
..................................213
12.1
Introduction
...............................................213
12.2
Related Review
............................................215
12.3
The New
MPC
System Characteristics
.........................216
12.3.1
Component-Based Software Engineering (CBSE)
.........218
12.3.2
Component-Oriented Versus Object-Oriented Programming
219
12.4
Mini-Case Study: Component-Based Aggregate Production
Planning System Framework
.................................219
12.4.1
System Architecture
..................................219
12.4.2
Change-Ready
MPC
Framework
.......................220
12.5
Discussion and Conclusions
..................................224
References
.....................................................225
13
Dynamic Capacity Planning and Modeling Its Complexity
Л.
DeifandH. ElMaraghy
........................................
227
13.1
Introduction
...............................................
227
13.1.1
The Dynamic Capacity Problem
........................227
xvi Contents
13.1.2
Complexity vs. Uncertainty
............................228
13.1.3
Complexity in Dynamic Capacity Planning
..............229
13.2
Literature Review
..........................................229
13.3
System Dynamic Model for Multi-Stage Production
.............231
13.3.1
Multi
Stage Production System
.........................231
13.3.2
Model Nomenclature
.................................232
13.3.3
Mathematical Model
.................................233
13.4
Numerical Simulation of Industrial Case Study
..................236
13.4.1
Overview of the Multi-Stage Engine Block Production Line
236
13.4.2
Input Data
..........................................236
13.4.3
Numerical Simulation Results
..........................238
13.5
Conclusions
...............................................243
References
.....................................................244
Part IV Managing and Justifying Change in Manufacturing
14
Design for Changeability
G.
Schuh,
M.
Lenders,
С.
Nussbaum and
D.
Kupke
...................251
14.1
Production Trends in High-Wage Countries
.....................252
14.2
Introduction of a Target System for Complex Production Systems
.. 253
14.2.1
Holistic Definition of Production Systems
................253
14.2.2
Target System for Complex Production Systems
..........254
14.2.3
Differentiation Between Complicated Systems
and Complex Systems
................................256
14.3
Approach to Mastering Complexity in Production Systems
........257
14.3.1
Object-Oriented Design
...............................257
14.3.2
Object-Oriented Management of Production Systems
......258
14.4
Case Studies
...............................................261
14.4.1
A: Object-Oriented Production Design
..................262
14.4.2
B: Release-Engineering in the Automotive Industry
.......263
14.5
Summary
.................................................265
References
.....................................................266
15
Changeability Effect on Manufacturing Systems Design
T. AlGeddawy and H. ElMaraghy
..................................267
15.1
Introduction
...............................................267
15.2
Synthesis of Manufacturing Systems
..........................268
15.2.1
Enabling Changeability in Systems Frameworks
..........268
15.2.2
Effect of Changeability Enablers
on the Factory Level Design
...........................271
15.2.3
Changeability Effect on Machine Level Design
...........273
15.2.4
Product Design Directions
.............................274
15.3
Changeability Integration into the Design Process
...............276
15.3.1
The System-Product Changeability Design Loop
..........276
Contents xvii
15.3.2
Biological Evolution/Co-Evolution Analogy
.............278
15.4
Final Remarks
.............................................279
References
.....................................................280
16
Managing Change and Reconfigurations of CNC Machine Tools
R. Hedrick andJ.
Urbanie
........................................285
16.1
Introduction
...............................................285
16.1.1
Reconfiguration Considerations
........................287
16.2
The Change or Reconfiguration Management Methodology
.......289
16.3
Pneumatic Flow Control Valve Case Study
.....................294
16.4
Summary and Conclusions
...................................299
References
.....................................................300
17
Economic and Strategic Justification of Changeable,
Reconfigurable
and Flexible Manufacturing
O. Kuzgunkaya and
H.A.
ElMaraghy
...............................303
17.1
Introduction
...............................................303
17.2
Literature Review
..........................................304
17.3
Proposed RMS Justification Model
............................305
17.3.1
Financial Objective
..................................308
17.3.2
System Complexity
..................................309
17.3.3
System Responsiveness
...............................310
17.3.4
Overall Model
.......................................310
17.4
Illustrative Example
........................................313
17.4.1
Comparison of
Reconfigurable
and Flexible Scenarios
over the System Life Cycle
............................315
17.4.2
FMS and RMS Comparison Through Life-Cycle Simulation
317
17.5
Conclusions
...............................................318
References
.....................................................319
18
Quality and Maintainability Frameworks for Changeable
and
Reconfigurable
Manufacturing
W.H. ElMaraghy andK.T. Meselhy
.................................321
18.1
Introduction
...............................................322
18.2
Quality and the Manufacturing System Design
..................322
18.3
Changeable Manufacturing and Quality
........................325
18.4
Effect of
Reconfigurable
Manufacturing System Design on Quality
. 328
18.5
The Changeability and Maintainability Relationship
.............330
18.6
Conclusion
................................................333
References
.....................................................334
xviii Contents
19
Maintenance
Strategies for Changeable Manufacturing
A.W. Labib andM.N. Yuniarto
.....................................337
19.1
Introduction
...............................................337
19.2
Recent Developments
.......................................338
19.3
Current Research and Trends
.................................338
19.3.1
Model of Integration Between Intelligent Manufacturing
Control System and Intelligent Maintenance System
.......339
19.3.2
Fuzzy Logic Controller I and II (FLCI and II)
............341
19.3.3
Fuzzy Maintenance and Decision Making Grid
...........344
19.4
Case Study
................................................348
19.5
Conclusions and Future Research
.............................349
References
.....................................................350
PartV Future Directions
20
The Cognitive Factory
M.F.
Zäh,
M.
Beetz,
К.
Shea,
G.
Reinhart,
К.
Bender,
С.
Lau,
M. Ostgathe,
W.
Vogi,
M.
Wiesbeck,
M. Engelhard,
С.
Érteit,
T.
Rühr,
M. Friedrich and S. Herle
........................................355
20.1
Introduction
...............................................356
20.2
Intelligence
in Automated
Systems
............................356
20.3
Cognitive Technical
Systems
.................................359
20.4
The Cognitive Factory ......................................
360
20.4.1
Vision and Goals
....................................360
20.4.2
Core
Aspects
to Achieve the Cognitive Factory
...........362
20.5
Summary and Outlook
......................................368
References
.....................................................369
21
Migration Manufacturing
-
A New Concept
for Automotive Body Production
T.P. Meichsner
..................................................373
21.1
Initial Situation
............................................373
21.2
Development of the Basic Concept
............................376
21.3
Operating Phases of the Migration Concept
.....................380
21.4
Practical Evaluation and Implementation
.......................382
21.5
Conclusion and Outlook
.....................................385
References
.....................................................387
22
Changeable Factory Buildings
-
An Architectural View
J. Reichardt and HP.
Wiendahl
....................................389
22.1.1
The Factory Planners View
............................390
22.1.2
The Challenge: Multi-User, Changeable
and Scalable Buildings
................................392
22.2
Performance and Constituent Components of Factory Buildings
.... 394
Contents xix
22.2.1 Form
Follows
Performance............................394
22.2.2 Building
Components
................................395
22.3
Synergetic Planning of Processes, Logistics and Buildings
........397
22.4
Industrial Example of a Transformable Factory
..................398
22.5
Conclusion
................................................400
References
.....................................................401
Index
.............................................................403
|
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| discipline | Fertigungstechnik Werkstoffwissenschaften / Fertigungstechnik |
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| id | DE-604.BV035460671 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T21:35:46Z |
| institution | BVB |
| isbn | 9781848820661 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-017380522 |
| oclc_num | 300400095 |
| open_access_boolean | |
| owner | DE-703 DE-91G DE-BY-TUM DE-91 DE-BY-TUM |
| owner_facet | DE-703 DE-91G DE-BY-TUM DE-91 DE-BY-TUM |
| physical | XXIX, 405 S. Ill., graph. Darst. |
| publishDate | 2009 |
| publishDateSearch | 2009 |
| publishDateSort | 2009 |
| publisher | Springer |
| record_format | marc |
| series2 | Springer series in advanced manufacturing |
| spelling | Changeable and reconfigurable manufacturing systems Hoda A. ElMaraghy ed. London Springer 2009 XXIX, 405 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Springer series in advanced manufacturing Manufacturing processes Manufacturing processes Technological innovations Flexibilität (DE-588)4125037-0 gnd rswk-swf Flexible Fertigung (DE-588)4017519-4 gnd rswk-swf Handlungsfähigkeit (DE-588)4159035-1 gnd rswk-swf Flexible Fertigung (DE-588)4017519-4 s DE-604 Flexibilität (DE-588)4125037-0 s Handlungsfähigkeit (DE-588)4159035-1 s 1\p DE-604 El Maraghy, Hoda A. edt Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017380522&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
| spellingShingle | Changeable and reconfigurable manufacturing systems Manufacturing processes Manufacturing processes Technological innovations Flexibilität (DE-588)4125037-0 gnd Flexible Fertigung (DE-588)4017519-4 gnd Handlungsfähigkeit (DE-588)4159035-1 gnd |
| subject_GND | (DE-588)4125037-0 (DE-588)4017519-4 (DE-588)4159035-1 |
| title | Changeable and reconfigurable manufacturing systems |
| title_auth | Changeable and reconfigurable manufacturing systems |
| title_exact_search | Changeable and reconfigurable manufacturing systems |
| title_full | Changeable and reconfigurable manufacturing systems Hoda A. ElMaraghy ed. |
| title_fullStr | Changeable and reconfigurable manufacturing systems Hoda A. ElMaraghy ed. |
| title_full_unstemmed | Changeable and reconfigurable manufacturing systems Hoda A. ElMaraghy ed. |
| title_short | Changeable and reconfigurable manufacturing systems |
| title_sort | changeable and reconfigurable manufacturing systems |
| topic | Manufacturing processes Manufacturing processes Technological innovations Flexibilität (DE-588)4125037-0 gnd Flexible Fertigung (DE-588)4017519-4 gnd Handlungsfähigkeit (DE-588)4159035-1 gnd |
| topic_facet | Manufacturing processes Manufacturing processes Technological innovations Flexibilität Flexible Fertigung Handlungsfähigkeit |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017380522&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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