Design for lean six sigma: a holistic approach to design and innovation
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Hoboken, NJ
Wiley
2008
|
| Schlagworte: | |
| Online-Zugang: | Table of contents only Publisher description Contributor biographical information Inhaltsverzeichnis |
| Beschreibung: | Includes index. |
| Beschreibung: | XX, 300 S. graph. Darst. |
| ISBN: | 9780470007518 0470007516 |
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| 245 | 1 | 0 | |a Design for lean six sigma |b a holistic approach to design and innovation |c by Rajesh Jugulum ; Philip Samuel |
| 264 | 1 | |a Hoboken, NJ |b Wiley |c 2008 | |
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| 500 | |a Includes index. | ||
| 650 | 7 | |a Control de calidad |2 lemb | |
| 650 | 7 | |a Control de la producción |2 lemb | |
| 650 | 7 | |a Integriertes Management |2 swd | |
| 650 | 7 | |a Lean Production |2 swd | |
| 650 | 7 | |a Produktionskontrolle |2 swd | |
| 650 | 4 | |a Servicio al cliente | |
| 650 | 7 | |a Six Sigma |2 swd | |
| 650 | 4 | |a Six sigma (Control de calidad) | |
| 650 | 4 | |a Six sigma (Quality control standard) | |
| 650 | 4 | |a Quality control | |
| 650 | 4 | |a Production control | |
| 700 | 1 | |a Samuel, Philip |e Sonstige |0 (DE-588)135685044 |4 oth | |
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Datensatz im Suchindex
| _version_ | 1804138645955805184 |
|---|---|
| adam_text | Contents
Preface XV
Acknowledgments xix
1 Introduction 1
1.1 The Goal 1
1.2 Design for Six Sigma - State of the Art 2
1.3 Approach 3
1.4 Guide to This Book 7
2 Driving Growth through Innovation 11
2.1 Delivering on the Promise 11
2.2 Creating a Better Promise 12
2.3 Ambidextrous Organization 14
2.4 Platforms for Growth 17
2.5 Innovation and Design 18
2.5.1 Managing the Paradox of
Preservation and Evolution 20
2.5.2 Types of Paradoxes 21
2.6 Conclusions 28
3 Process for Systematic Innovation 29
3.1 Balanced Innovation Portfolio 30
3.2 Effective Teams for Collaboration 32
3.3 Process for Executing Innovation Proiects 35
VII
viii Contents
3.4 Proven Techniques and Tools 38
3.5 Climate for Innovation 39
3.6 The Governance System 40
4 Lean Six Sigma Essentials 41
4.1 Origins of Six Sigma 42
4.2 Six Sigma Approach 43
4.3 Origins of Lean 47
4.4 Lean Six Sigma: Faster, Better, and Cheaper 55
5 Deploying Design for Lean Six Sigma 59
5.1 Deploying DFLSS 59
5.2 Design for Lean Six Sigma Enterprise 66
5.2.1 Executive Sponsors 67
5.2.2 Deployment Champions 68
5.2.3 Design Project Champions 68
5.2.4 Design Black Belts 68
5.2.5 Core Team 68
5.2.6 Extended Team 69
5.2.7 Building Support Infrastructure 69
6 Capturing the Voice of the Customer 73
6.1 Defming Elements of Customer-Producer
Relationship 75
6.2 Customer Expectations 78
6.3 Methods of Collecting Customer Expectations 83
6.4 Research Ethics 89
7 Design Axioms and Their Usefulness in DFLSS 91
7.1 Design Axioms 92
7.2 Domain Thinking 93
7.3 DesigningofMTS Software System 96
7.4 Designing a System that Will Market
Sporting Goods 101
Contents ix
7.5 Designing a Fan Belt/Pulley System 104
7.6 Use of Design Principles in an Academic
Department 106
7.6.1 Mechanical Engineering Department
at MIT 106
7.6.2 FR-DP Identification 108
7.6.3 Actions Taken 109
7.7 Designing a University System that Will
Teach Students Only through the
Internet 112
8 Implementing Lean Design 115
8.1 Key Principles of Lean Design 115
8.2 Strategies for Maximizing Value and
Minimizing Costs and Harm 118
8.3 Modular Designs 118
8.4 Value Engineering 122
8.5 The 3P (Production, Preparation, Process)
Approach 123
9 Theory of Inventive Problem Solving (TRIZ) 127
9.1 Introduction to TRIZ 127
9.2 TRIZ Journey 129
9.2.1 TRIZ Road Map 129
9.2.2 Ideality Equation 131
9.2.3 ItselfMethod 132
9.2.4 TRIZ Analysis Tools 132
9.2.5 TRIZ Database Tools 139
9.3 CaseExamplesofTRIZ 147
9.3.1 Improving the Process of
Fluorination 147
9.3.2 Coordinate Measuring Machine
(CMM) Support Problem 152
x Contents
9.4 Robustness through Inventions 157
9.4.1 What Is a Robustness Invention? 159
9.4.2 Research Methodology 160
9.4.3 Resultsofthe Patent Search 161
9.4.4 Robust Invention Classification
Scheine 161
9.4.5 Signal-based-Robust Invention 163
9.4.6 Response-based Robust Invention 165
9.4.7 Noise-factor-based Robust Invention 167
9.4.8 Control-factor-based Robust
Invention 169
10 Design for Robustness 171
10.1 Engineered Quality 171
10.1.1 Evaluation of the Function Using
Energy Transformation 173
10.1.2 Studying the Interactions between
Control and Noise Factors 174
10.1.3 Use of Orthogonal Arrays (OAs) and
Signal-to-Noise Ratios to Improve
Robustness 174
10.1.4 Two-step Optimization 174
10.1.5 Tolerance Design Using Quality Loss
Function 174
10.2 Additional Topics in Designing for
Robustness 175
10.2.1 Parameter Diagram (P-diagram) 175
10.2.2 Design of Experiments 176
10.2.3 Signal-to-Noise (S/N) Ratios 178
10.3 Role of Simulations in Design for Robustness 179
10.4 Example - Circuit Stability Design 180
10.4.1 Control Factors and Noise Factors 181
10.4.2 Parameter Design 182
Contents xi
10.5 PCB Drilled-hole Quality Improvement 184
10.5.1 Introduction 185
10.5.2 Drilled-hole Quality Characteristics 186
10.5.3 Background 186
10.5.4 Hole-quality Standard 187
10.5.5 Experiment Description 190
10.5.6 Selection of Levels for These Factors 191
10.5.7 Designing the Experiment 192
10.5.8 Predictions and Confirmation Run 195
10.5.9 Benefits 196
10.6 Design of a Valveless Micropump Using
Taguchi Methods 197
10.6.1 Introduction 197
10.6.2 Working Principle and Finite
Element Modeling 199
10.6.3 Design for Robustness 200
10.6.4 Conclusions 208
11 Robust System Testing 209
11.1 Introduction 209
11.1.1 A Typical System Used in Testing 210
11.1.2 Role of the Orthogonal Arrays 211
11.2 Methodof Software Testing 212
11.2.1 StudyofTwo-factor Combinations 213
11.2.2 Construction of Combination Tables 213
11.3 MTS Software Testing (Case Study 1) 215
11.4 Case Study 2 219
11.4.1 AnalysisofResults 221
11.4.2 Debugging the Software 221
11.5 Conclusions 223
12 Development of Multivariate Measurement System
Using the Mahalanobis-Taguchi Strategy 225
xii Contents
12.1 What Is Mahalanobis-Taguchi Strategy? 226
12.2 Stages in MTS 229
12.3 Signal-to-Noise Ratio - A Measure of
Prediction Accuracy 231
12.3.1 Types of S/N Ratios in MTS 232
12.4 Medical Case Study 234
12.4.1 Stage 1: Development of
Measurement Scale Using
Mahalanobis Space 234
12.4.2 Stage 2: Validation of the
Measurement Scale 235
12.4.3 Stage 3: Identification of Useful
Variables (Development Stage) 236
12.5 Case Example 2: Auto Marketing Case Study 240
12.5.1 Introduction 240
12.5.2 Construction of Mahalanobis Space 241
12.5.3 Validation of the Measurement Scale 241
12.5.4 Identification of Useful Variables 242
12.6 Case Study 3: Improving Client Experience 245
12.6.1 Methodology 245
12.6.2 Improvements Made Based on
Recommendations from MTS
Analysis 246
12.7 Improvement of the Utility Rate of Nitrogen
while Brewing Soy Sauce 247
12.7.1 Introduction 247
12.7.2 Process of Producing Soy Sauce or
Tamari 248
12.7.3 SelectionofFactorsforMTS
Application 248
12.7.4 MTS for Aging 249
12.7.5 MTS for Koji-molding 249
Contents xiii
12.8 Application of MTS for Measuring Oil in
Water Emulsion 250
12.8.1 Introduction 250
12.8.2 Application of MTS 251
12.9 Prediction of Fasting Plasma Glucose (FPG)
from Repetitive Annual Health Check-up
Data 252
12.9.1 Introduction 252
12.9.2 Diabetes Mellitus 253
12.9.3 Application of MTS 253
References 255
Appendixes 263
Appendix A: TRIZ Contradiction Matrix 265
Appendix B: 40 TRIZ Inventive Principles 267
Appendix C: Some Useful Orthogonal Arrays 269
Appendix D: Equations for Signal-to-noise (S/N) Ratios 277
Appendix E: Related Topics of Matrix Theory 281
Index 287
|
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| spelling | Jugulum, Rajesh Verfasser (DE-588)129645567 aut Design for lean six sigma a holistic approach to design and innovation by Rajesh Jugulum ; Philip Samuel Hoboken, NJ Wiley 2008 XX, 300 S. graph. Darst. txt rdacontent n rdamedia nc rdacarrier Includes index. Control de calidad lemb Control de la producción lemb Integriertes Management swd Lean Production swd Produktionskontrolle swd Servicio al cliente Six Sigma swd Six sigma (Control de calidad) Six sigma (Quality control standard) Quality control Production control Samuel, Philip Sonstige (DE-588)135685044 oth http://www.loc.gov/catdir/enhancements/fy0801/2007039334-t.html Table of contents only http://www.loc.gov/catdir/enhancements/fy0801/2007039334-d.html Publisher description http://www.loc.gov/catdir/enhancements/fy0826/2007039334-b.html Contributor biographical information HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017137402&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Jugulum, Rajesh Design for lean six sigma a holistic approach to design and innovation Control de calidad lemb Control de la producción lemb Integriertes Management swd Lean Production swd Produktionskontrolle swd Servicio al cliente Six Sigma swd Six sigma (Control de calidad) Six sigma (Quality control standard) Quality control Production control |
| title | Design for lean six sigma a holistic approach to design and innovation |
| title_auth | Design for lean six sigma a holistic approach to design and innovation |
| title_exact_search | Design for lean six sigma a holistic approach to design and innovation |
| title_full | Design for lean six sigma a holistic approach to design and innovation by Rajesh Jugulum ; Philip Samuel |
| title_fullStr | Design for lean six sigma a holistic approach to design and innovation by Rajesh Jugulum ; Philip Samuel |
| title_full_unstemmed | Design for lean six sigma a holistic approach to design and innovation by Rajesh Jugulum ; Philip Samuel |
| title_short | Design for lean six sigma |
| title_sort | design for lean six sigma a holistic approach to design and innovation |
| title_sub | a holistic approach to design and innovation |
| topic | Control de calidad lemb Control de la producción lemb Integriertes Management swd Lean Production swd Produktionskontrolle swd Servicio al cliente Six Sigma swd Six sigma (Control de calidad) Six sigma (Quality control standard) Quality control Production control |
| topic_facet | Control de calidad Control de la producción Integriertes Management Lean Production Produktionskontrolle Servicio al cliente Six Sigma Six sigma (Control de calidad) Six sigma (Quality control standard) Quality control Production control |
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