Practical process control: tuning and troubleshooting
Saved in:
| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Hoboken, N.J.
Wiley
2009
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Item Description: | Includes index. |
| Physical Description: | XII, 431 S. graph. Darst. |
| ISBN: | 9780470381939 |
Staff View
MARC
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| 100 | 1 | |a Smith, Cecil L. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Practical process control |b tuning and troubleshooting |c Cecil L. Smith |
| 264 | 1 | |a Hoboken, N.J. |b Wiley |c 2009 | |
| 300 | |a XII, 431 S. |b graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 500 | |a Includes index. | ||
| 650 | 4 | |a Automatisation | |
| 650 | 4 | |a Commande automatique | |
| 650 | 4 | |a Fabrication - Contrôle | |
| 650 | 4 | |a Process control | |
| 650 | 0 | 7 | |a Prozessüberwachung |0 (DE-588)4133922-8 |2 gnd |9 rswk-swf |
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| 999 | |a oai:aleph.bib-bvb.de:BVB01-017103416 | ||
Record in the Search Index
| _version_ | 1804138597783175168 |
|---|---|
| adam_text | CONTENTS
Preface
ix
1.
Introduction
1
1.1
The Process Industries and Regulatory Control
1
1.2
P&I Diagrams
5
1.3
Regulatory Control Example
7
1.4
Control Loop
9
1.5
Example Process
15
1.6
Cascade Control
18
1.7
Summary
20
Literature Cited
21
2.
Gain or Sensitivity
22
2.1
Process Design Versus Process Control
22
2.2
What Do We Mean by Process Gain
26
2.3
Linear Versus Nonlinear Processes
34
2.4
Operating Lines and Gains from Process Tests
37
2.5
Action
43
2.6
Impact of Process Nonlinearities on Tuning
51
2.7
Scheduled Tuning
55
2.8
Heat Transfer Processes
57
2.9
Vacuum Processes
63
2.10
Summary
67
Literature Cited
68
3.
Process Dynamics
69
3.1
First-Order Lag and Time Constant
70
3.2
Integrating Process
75
3.3
Self-Regulated Versus Non-Self-Regulated Processes
78
3.4
Dead Time
81
3.5
Measurement Issues
85
3.6
Effect of Dead Time on Loop Performance
87
3.7
Mixing
90
3.8
Process Models
91
VI
CONTENTS
3.9
Approximating Time Constants
96
3.10
Ultimate Gain and Ultimate Period
98
3.11
Damping
102
3.12
Simple Performance Measures
104
3.13
The Integral Criteria
106
3.14
Summary
109
4.
Controller Modes and Mode Selection 111
4.1
Mode Characteristics 111
4.2
Options for Tuning Coefficients
114
4.3
Computing the
PID
Control Equation
117
4.4
Mode Combinations
120
4.5
Flow Control
122
4.6
Level Control
126
4.7
Nonlinear Algorithms
130
4.8
Level-to-Flow Cascade
133
4.9
Summary
136
5.
Proportional Mode
138
5.1
Control Equation
138
5.2
Regulators
143
5.3
The Proportional Band
147
5.4
Bumpless Transfer
151
5.5
Set-Point Changes
157
5.6
Disturbance or Load Changes
161
5.7
Proportional Control of Simple Models
163
5.8
Adjusting the Controller Gain
166
5.9
Tuning
169
5.10
Summary 173
6.
Integral Mode 174
6.1
Control Equation
174
6.2
Open-Loop Behavior
178
6.3
Effect of Reset Time
181
6.4
PI Control of Simple Models
185
6.5
Tuning
187
6.6
Speed of Response
192
6.7
Avoiding Sloppy Tuning
194
6.8
Suppressing the Proportional Kick
196
6.9
Windup Protection
200
6.10
Summary
210
Literature Cited
211
CONTENTS
VU
7. Derivative
Mode
212
7.1
Control
Equation
212
7.2
Incorporating Derivative into the Control Equation
216
7.3 PID
Control Equations
220
7.4
Effect of Derivative Time
227
7.5
Getting the Most from Derivative
231
7.6 PID
Control of Simple Models
234
7.7
Tuning
237
7.8
Summary
242
8.
Tuning Methods
243
8.1
What Is a Tuning Method
244
8.2
Process Characterizations
246
8.3
Ziegler-Nichols Closed Loop Method
248
8.4
The Relay Method
253
8.5
Open-Loop Methods
256
8.6
Graphical Constructions and Nonlinear Regression
261
8.7
Ziegler-Nichols Open-Loop Method
271
8.8
The Lambda Method
275
8.9
IMC Method
278
8.10
Integral Criteria Method
279
8.11
Summary
282
Literature Cited
283
9.
Measurement Devices
284
9.1
Steady-State Behavior
284
9.2
Very Small Process Gain
287
9.3
Temperature Measurements
291
9.4
Filtering and Smoothing
297
9.5
Summary
303
10.
Final Control Elements
305
10.1
Valves and Flow Systems
305
10.2
Valve Sizing
308
10.3
Inherent Valve Characteristics
312
10.4
Flow System Dominated by Control Valve
316
10.5
Flow System Dominated by Process
320
10.6
Valve Nonidealities
324
10.7
Valve Positioner
328
10.8
On-Off Control
331
10.9
Time Proportioning Control
335
VÍM
CONTENTS
10.10
Variable Speed Pumping
338
10.11
Summary
348
Literature Cited
349
11.
Process and Instrumentation Diagrams
350
11.1
Developing P&I Diagrams
350
11.2
P&I Diagram for a Chlorine Vaporizer
353
11.3
Simple
PID
Control Configuration
361
11.4
Temperature-to-Flow Cascade
363
11.5
Temperature-to-Flow-Ratio Cascade
365
11.6
Steam Heater with Control Valve on Steam
368
11.7
Steam Heater with Control Valve on Condensate
376
11.8
Liquid Bypass Arrangements
382
11.9
Summary
389
Literature Cited
389
12.
Loop
Interaction
390
12.1
Multivariable
Processes
390
12.2
Off-Gas System
393
12.3
Flow and Pressure Control
400
12.4
Gains and Sensitivities
406
12.5
Effect of Interaction on Loop Performance and Tuning
411
12.6
Dynamics
416
12.7
Addressing Interaction Problems
424
12.8
Summary
428
Literature Cited
428
Index 429
|
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| discipline | Chemie / Pharmazie Werkstoffwissenschaften / Fertigungstechnik Mess-/Steuerungs-/Regelungs-/Automatisierungstechnik / Mechatronik |
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| illustrated | Illustrated |
| indexdate | 2024-07-09T21:30:43Z |
| institution | BVB |
| isbn | 9780470381939 |
| language | English |
| lccn | 2008032185 |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-017103416 |
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| owner | DE-703 DE-1050 |
| owner_facet | DE-703 DE-1050 |
| physical | XII, 431 S. graph. Darst. |
| publishDate | 2009 |
| publishDateSearch | 2009 |
| publishDateSort | 2009 |
| publisher | Wiley |
| record_format | marc |
| spelling | Smith, Cecil L. Verfasser aut Practical process control tuning and troubleshooting Cecil L. Smith Hoboken, N.J. Wiley 2009 XII, 431 S. graph. Darst. txt rdacontent n rdamedia nc rdacarrier Includes index. Automatisation Commande automatique Fabrication - Contrôle Process control Prozessüberwachung (DE-588)4133922-8 gnd rswk-swf Chemische Industrie (DE-588)4009848-5 gnd rswk-swf Chemische Industrie (DE-588)4009848-5 s Prozessüberwachung (DE-588)4133922-8 s DE-604 Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017103416&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Smith, Cecil L. Practical process control tuning and troubleshooting Automatisation Commande automatique Fabrication - Contrôle Process control Prozessüberwachung (DE-588)4133922-8 gnd Chemische Industrie (DE-588)4009848-5 gnd |
| subject_GND | (DE-588)4133922-8 (DE-588)4009848-5 |
| title | Practical process control tuning and troubleshooting |
| title_auth | Practical process control tuning and troubleshooting |
| title_exact_search | Practical process control tuning and troubleshooting |
| title_full | Practical process control tuning and troubleshooting Cecil L. Smith |
| title_fullStr | Practical process control tuning and troubleshooting Cecil L. Smith |
| title_full_unstemmed | Practical process control tuning and troubleshooting Cecil L. Smith |
| title_short | Practical process control |
| title_sort | practical process control tuning and troubleshooting |
| title_sub | tuning and troubleshooting |
| topic | Automatisation Commande automatique Fabrication - Contrôle Process control Prozessüberwachung (DE-588)4133922-8 gnd Chemische Industrie (DE-588)4009848-5 gnd |
| topic_facet | Automatisation Commande automatique Fabrication - Contrôle Process control Prozessüberwachung Chemische Industrie |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017103416&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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