Process strategies and modelling approaches for asymmetric incremental sheet forming:
Saved in:
| Main Author: | |
|---|---|
| Format: | Thesis Book |
| Language: | English |
| Published: |
Aachen
Shaker
2008
|
| Series: | Umformtechnische Schriften
139 |
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XV, 209 S. Ill., graph. Darst. 21 cm, 341 gr. |
| ISBN: | 9783832271619 |
Staff View
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| adam_text | UMFORMTECHNISCHE SCHRIFTEN BAND 139 MARKUS BAMBACH PROCESS STRATEGIES
AND MODELLING APPROACHES FOR ASYMMETRIC INCREMENTAL SHEET FORMING D 82
(DISS. RWTH AACHEN) SHAKER VERLAG AACHEN 2008 CONTENTS 1 INTRODUCTION 1
1.1 ASYMMETRIC INCREMENTAL SHEET FORMING 1 1.2 SMALL-BATCH PRODUCTION OF
SHEET METAL PARTS 3 1.3 PROCESSES FOR SMALL-BATCH MANUFACTURING OF SHEET
METAL PARTS 5 1.3.1 FLEXIBLE DEEP- AND STRETCH-DRAWING 6 1.3.2
INCREMENTAL SHEET FORMING PROCESSES 7 1.3.3 ADVANTAGES AND DISADVANTAGES
OF AISF 9 1.4 CASE STUDY 1: MANUFACTURING OF A STIFFENING BRACE 12 1.5
CASE STUDY 2: HOUSING OF THE WENDELSTEIN 7-X STELLARATOR (BY COURTESY OF
MAN) 15 1.6 SCOPE OF THIS THESIS 17 2 EXPERIMENTAL EQUIPMENT, CAD-CAM
SOFTWARE AND MEASUREMENT METHODS 21 2.1 INTRODUCTION AND SCOPE OF THIS
CHAPTER 21 2.2 THE AMINO DLNC-RB FORMING MACHINE 21 2.3 CAD-CAM
SOFTWARE 22 2.4 MEASUREMENT EQUIPMENT 23 2.4.1 OPTICAL MEASUREMENT
EQUIPMENT 23 2.4.2 FORCE MEASUREMENT 30 2.4.3 A TEST CASE FOR THE
MEASUREMENT METHODS 31 3 PROCESS MODELS FOR AISF 35 3.1 INTRODUCTION AND
SCOPE OF THIS CHAPTER 35 3.2 FEA OF AISF*INTRODUCTION AND STATE OF THE
ART 35 3.2.1 INTRODUCTION 35 3.2.2 BASIC SET-UP OF FINITE ELEMENT MODELS
FOR AISF 37 3.2.3 STATE OF THE ART IN FEA OF AISF 39 3.2.4 AN
INTRODUCTORY CASE STUDY ON FEA: SPIF OF AN AXISYMMETRIC CUP . 41 3.2.5
CHALLENGES IN FEA OF AISF 47 3.3 NEW DEVELOPMENTS IN FEA FOR AISF 48
3.3.1 INPUT DATA FOR THE FEA OF AISF 48 3.3.2 EXPLICIT FEA AND TOOL PATH
DEFINITION 52 3.3.3 SMOOTH TOOL PATH GENERATION FOR FEA OF AISF 55 3.3.4
ERROR CONTROL , 57 3.3.5 ESTIMATION OF CPU TIME 61 3.3.6 VALIDATION OF
THE FEA WITH A BENT PYRAMID AS TEST CASE 64 3.4 SIMPLIFIED PROCESS
MODELS FOR AISF 69 CONTENTS 3.4.1 STATE OF THE ART 69 3.4.2 CONVENTIONAL
FORMING AND THE SINE LAW 70 3.4.3 DERIVATION OF A SIMPLIFIED MODELLING
APPROACH (SMA) FOR AISF ... 71 3.5 CASE STUDIES 76 3.5.1 SCOPE OF THIS
SECTION 76 3.5.2 MANUFACTURING OF AN OVAL FUNNEL 76 3.5.3 FINITE ELEMENT
MODELLING OF THE FORMING OF A FUEL TAP 80 3.6 DISCUSSION AND CLOSURE 83
PROCESS MECHANICS AND PROCESS LIMITS 85 4.1 INTRODUCTION AND SCOPE OF
THIS CHAPTER 85 4.2 INVESTIGATION OF PROCESS MECHANICS 86 4.2.1 STATE OF
THE ART 86 4.2.2 MODELS USED FOR THE ANALYSIS OF THE PROCESS MECHANICS
87 4.2.3 MATERIAL FLOW AND STRAIN HISTORY IN AISF 89 4.2.4 STRESS STATES
IN AISF 96 4.2.5 ELASTIC DEFORMATIONS, RESIDUAL STRESSES AND SPRINGBACK
100 4.2.6 CONCLUSIONS ON THE PROCESS MECHANICS 105 4.3 FORMING LIMITS IN
AISF 106 4.3.1 FORMING LIMITS IN SHEET METAL FORMING 107 4.3.2 STATE OF
THE ART REGARDING FORMING LIMITS IN AISF 109 4.3.3 CONCLUSIONS ON THE
STATE OF THE ART 112 4.3.4 EXPERIMENTAL ANALYSIS OF THE FORMING LIMITS
IN AISF 114 4.3.5 ANALYSIS AND MODELLING OF NECKING AND FRACTURE LIMITS
IN AISF . . . 121 4.4 ANALYSIS OF WRINKLING LIMITS 130 4.4.1
MANUFACTURING OF CYLINDRICAL CUPS 130 4.5 SPRINGBACK COMPENSATION 134
4.5.1 STATE OF THE ART 134 4.5.2 SPRINGBACK REDUCTION BY MULTI-STAGE
FORMING 136 CAD ALGORITHMS FOR AISF 145 5.1 INTRODUCTION AND SCOPE OF
THIS CHAPTER 145 5.2 DATA PRE-PROCESSING FOR AISF 145 5.2.1 DEFINITIONS
145 5.2.2 PARTITIONING 146 5.2.3 TIPPING AND TESTING FOR UNDERCUTS 146
5.2.4 EMBEDDING AND FITTING THE PART IN THE MACHINE S WORKSPACE 148 5.3
DISCUSSION AND CLOSURE 150 STRATEGIES TO OVERCOME THE THINNING LIMITS
153 6.1 INTRODUCTION AND SCOPE OF THIS CHAPTER 153 6.2 MINIMISING SHEET
THINNING BY COMPUTER-AIDED OPTIMISATION 154 6.2.1 OPTIMISATION
ALGORITHMS 157 CONTENTS 6.2.2 COMPARISON OF METHODS 158 6.2.3 DISCUSSION
OF THE RESULTS 159 6.3 THE PARADIGM OF OPTIMAL SHEET FORMING IN AISF 160
6.3.1 INTRODUCTION 160 6.3.2 SURFACE PARAMETRISATION * 161 6.3.3
HOMOGENEOUS STRETCHING BASED ON THE DISTANCE FUNCTION 163 6.3.4 INVERSE
MEAN CURVATURE FLOW (IMCF) 165 6.3.5 CALCULATIONS AND EXPERIMENTS 166
6.3.6 AXISYMMETRIC PROBLEMS 171 6.4 CONCLUDING REMARKS 174 7 SUMMARY AND
OUTLOOK 177 7.1 ENGLISH SUMMARY 177 7.2 OUTLOOK 179 7.3 DEUTSCHE
ZUSAMMENFASSUNG 181 8 APPENDICES 185 8.1 SURFACE INTERPOLATION 185 8.2
DETERMINATION OF DISTANCES BETWEEN SURFACES AND ERROR ANALYSIS 186
BIBLIOGRAPHY 189
|
| adam_txt |
UMFORMTECHNISCHE SCHRIFTEN BAND 139 MARKUS BAMBACH PROCESS STRATEGIES
AND MODELLING APPROACHES FOR ASYMMETRIC INCREMENTAL SHEET FORMING D 82
(DISS. RWTH AACHEN) SHAKER VERLAG AACHEN 2008 CONTENTS 1 INTRODUCTION 1
1.1 ASYMMETRIC INCREMENTAL SHEET FORMING 1 1.2 SMALL-BATCH PRODUCTION OF
SHEET METAL PARTS 3 1.3 PROCESSES FOR SMALL-BATCH MANUFACTURING OF SHEET
METAL PARTS 5 1.3.1 FLEXIBLE DEEP- AND STRETCH-DRAWING 6 1.3.2
INCREMENTAL SHEET FORMING PROCESSES 7 1.3.3 ADVANTAGES AND DISADVANTAGES
OF AISF 9 1.4 CASE STUDY 1: MANUFACTURING OF A STIFFENING BRACE 12 1.5
CASE STUDY 2: HOUSING OF THE WENDELSTEIN 7-X STELLARATOR (BY COURTESY OF
MAN) 15 1.6 SCOPE OF THIS THESIS 17 2 EXPERIMENTAL EQUIPMENT, CAD-CAM
SOFTWARE AND MEASUREMENT METHODS 21 2.1 INTRODUCTION AND SCOPE OF THIS
CHAPTER 21 2.2 THE AMINO DLNC-RB FORMING MACHINE 21 2.3 CAD-CAM
SOFTWARE 22 2.4 MEASUREMENT EQUIPMENT 23 2.4.1 OPTICAL MEASUREMENT
EQUIPMENT 23 2.4.2 FORCE MEASUREMENT 30 2.4.3 A TEST CASE FOR THE
MEASUREMENT METHODS 31 3 PROCESS MODELS FOR AISF 35 3.1 INTRODUCTION AND
SCOPE OF THIS CHAPTER 35 3.2 FEA OF AISF*INTRODUCTION AND STATE OF THE
ART 35 3.2.1 INTRODUCTION 35 3.2.2 BASIC SET-UP OF FINITE ELEMENT MODELS
FOR AISF 37 3.2.3 STATE OF THE ART IN FEA OF AISF 39 3.2.4 AN
INTRODUCTORY CASE STUDY ON FEA: SPIF OF AN AXISYMMETRIC CUP . 41 3.2.5
CHALLENGES IN FEA OF AISF 47 3.3 NEW DEVELOPMENTS IN FEA FOR AISF 48
3.3.1 INPUT DATA FOR THE FEA OF AISF 48 3.3.2 EXPLICIT FEA AND TOOL PATH
DEFINITION 52 3.3.3 SMOOTH TOOL PATH GENERATION FOR FEA OF AISF 55 3.3.4
ERROR CONTROL , 57 3.3.5 ESTIMATION OF CPU TIME 61 3.3.6 VALIDATION OF
THE FEA WITH A BENT PYRAMID AS TEST CASE 64 3.4 SIMPLIFIED PROCESS
MODELS FOR AISF 69 CONTENTS 3.4.1 STATE OF THE ART 69 3.4.2 CONVENTIONAL
FORMING AND THE SINE LAW 70 3.4.3 DERIVATION OF A SIMPLIFIED MODELLING
APPROACH (SMA) FOR AISF . 71 3.5 CASE STUDIES 76 3.5.1 SCOPE OF THIS
SECTION 76 3.5.2 MANUFACTURING OF AN OVAL FUNNEL 76 3.5.3 FINITE ELEMENT
MODELLING OF THE FORMING OF A FUEL TAP 80 3.6 DISCUSSION AND CLOSURE 83
PROCESS MECHANICS AND PROCESS LIMITS 85 4.1 INTRODUCTION AND SCOPE OF
THIS CHAPTER 85 4.2 INVESTIGATION OF PROCESS MECHANICS 86 4.2.1 STATE OF
THE ART 86 4.2.2 MODELS USED FOR THE ANALYSIS OF THE PROCESS MECHANICS
87 4.2.3 MATERIAL FLOW AND STRAIN HISTORY IN AISF 89 4.2.4 STRESS STATES
IN AISF 96 4.2.5 ELASTIC DEFORMATIONS, RESIDUAL STRESSES AND SPRINGBACK
100 4.2.6 CONCLUSIONS ON THE PROCESS MECHANICS 105 4.3 FORMING LIMITS IN
AISF 106 4.3.1 FORMING LIMITS IN SHEET METAL FORMING 107 4.3.2 STATE OF
THE ART REGARDING FORMING LIMITS IN AISF 109 4.3.3 CONCLUSIONS ON THE
STATE OF THE ART 112 4.3.4 EXPERIMENTAL ANALYSIS OF THE FORMING LIMITS
IN AISF 114 4.3.5 ANALYSIS AND MODELLING OF NECKING AND FRACTURE LIMITS
IN AISF . . . 121 4.4 ANALYSIS OF WRINKLING LIMITS 130 4.4.1
MANUFACTURING OF CYLINDRICAL CUPS 130 4.5 SPRINGBACK COMPENSATION 134
4.5.1 STATE OF THE ART 134 4.5.2 SPRINGBACK REDUCTION BY MULTI-STAGE
FORMING 136 CAD ALGORITHMS FOR AISF 145 5.1 INTRODUCTION AND SCOPE OF
THIS CHAPTER 145 5.2 DATA PRE-PROCESSING FOR AISF 145 5.2.1 DEFINITIONS
145 5.2.2 PARTITIONING 146 5.2.3 TIPPING AND TESTING FOR UNDERCUTS 146
5.2.4 EMBEDDING AND FITTING THE PART IN THE MACHINE'S WORKSPACE 148 5.3
DISCUSSION AND CLOSURE 150 STRATEGIES TO OVERCOME THE THINNING LIMITS
153 6.1 INTRODUCTION AND SCOPE OF THIS CHAPTER 153 6.2 MINIMISING SHEET
THINNING BY COMPUTER-AIDED OPTIMISATION 154 6.2.1 OPTIMISATION
ALGORITHMS 157 CONTENTS 6.2.2 COMPARISON OF METHODS 158 6.2.3 DISCUSSION
OF THE RESULTS 159 6.3 THE PARADIGM OF OPTIMAL SHEET FORMING IN AISF 160
6.3.1 INTRODUCTION 160 6.3.2 SURFACE PARAMETRISATION * 161 6.3.3
HOMOGENEOUS STRETCHING BASED ON THE DISTANCE FUNCTION 163 6.3.4 INVERSE
MEAN CURVATURE FLOW (IMCF) 165 6.3.5 CALCULATIONS AND EXPERIMENTS 166
6.3.6 AXISYMMETRIC PROBLEMS 171 6.4 CONCLUDING REMARKS 174 7 SUMMARY AND
OUTLOOK 177 7.1 ENGLISH SUMMARY 177 7.2 OUTLOOK 179 7.3 DEUTSCHE
ZUSAMMENFASSUNG 181 8 APPENDICES 185 8.1 SURFACE INTERPOLATION 185 8.2
DETERMINATION OF DISTANCES BETWEEN SURFACES AND ERROR ANALYSIS 186
BIBLIOGRAPHY 189 |
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| dewey-sort | 3671.3 |
| dewey-tens | 670 - Manufacturing |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| discipline_str_mv | Werkstoffwissenschaften / Fertigungstechnik |
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| illustrated | Illustrated |
| index_date | 2024-07-02T22:49:10Z |
| indexdate | 2024-07-09T21:26:17Z |
| institution | BVB |
| isbn | 9783832271619 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-016964113 |
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| owner | DE-29T DE-91 DE-BY-TUM DE-83 DE-634 |
| owner_facet | DE-29T DE-91 DE-BY-TUM DE-83 DE-634 |
| physical | XV, 209 S. Ill., graph. Darst. 21 cm, 341 gr. |
| publishDate | 2008 |
| publishDateSearch | 2008 |
| publishDateSort | 2008 |
| publisher | Shaker |
| record_format | marc |
| series | Umformtechnische Schriften |
| series2 | Umformtechnische Schriften |
| spelling | Bambach, Markus 1976- Verfasser (DE-588)134266897 aut Process strategies and modelling approaches for asymmetric incremental sheet forming Markus Bambach Aachen Shaker 2008 XV, 209 S. Ill., graph. Darst. 21 cm, 341 gr. txt rdacontent n rdamedia nc rdacarrier Umformtechnische Schriften 139 Zugl.: Aachen, Techn. Hochsch., Diss., 2007 Blechumformen (DE-588)4145878-3 gnd rswk-swf CNC-Maschine (DE-588)4138681-4 gnd rswk-swf Inkrementelles Umformen (DE-588)7571027-4 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Blechumformen (DE-588)4145878-3 s Inkrementelles Umformen (DE-588)7571027-4 s CNC-Maschine (DE-588)4138681-4 s DE-604 Umformtechnische Schriften 139 (DE-604)BV001901166 139 HEBIS Datenaustausch Darmstadt application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016964113&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Bambach, Markus 1976- Process strategies and modelling approaches for asymmetric incremental sheet forming Umformtechnische Schriften Blechumformen (DE-588)4145878-3 gnd CNC-Maschine (DE-588)4138681-4 gnd Inkrementelles Umformen (DE-588)7571027-4 gnd |
| subject_GND | (DE-588)4145878-3 (DE-588)4138681-4 (DE-588)7571027-4 (DE-588)4113937-9 |
| title | Process strategies and modelling approaches for asymmetric incremental sheet forming |
| title_auth | Process strategies and modelling approaches for asymmetric incremental sheet forming |
| title_exact_search | Process strategies and modelling approaches for asymmetric incremental sheet forming |
| title_exact_search_txtP | Process strategies and modelling approaches for asymmetric incremental sheet forming |
| title_full | Process strategies and modelling approaches for asymmetric incremental sheet forming Markus Bambach |
| title_fullStr | Process strategies and modelling approaches for asymmetric incremental sheet forming Markus Bambach |
| title_full_unstemmed | Process strategies and modelling approaches for asymmetric incremental sheet forming Markus Bambach |
| title_short | Process strategies and modelling approaches for asymmetric incremental sheet forming |
| title_sort | process strategies and modelling approaches for asymmetric incremental sheet forming |
| topic | Blechumformen (DE-588)4145878-3 gnd CNC-Maschine (DE-588)4138681-4 gnd Inkrementelles Umformen (DE-588)7571027-4 gnd |
| topic_facet | Blechumformen CNC-Maschine Inkrementelles Umformen Hochschulschrift |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016964113&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV001901166 |
| work_keys_str_mv | AT bambachmarkus processstrategiesandmodellingapproachesforasymmetricincrementalsheetforming |