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Metal forming: mechanics and metallurgy

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Bibliographic Details
Main Authors:	Hosford, William F. (Author), Caddell, Robert M. (Author)
Format:	Book
Language:	English
Published:	Cambridge [u.a.] Cambridge Univ. Press 2007
Edition:	3. ed.
Subjects:	Umformen Einführung
Online Access:	Beschreibung für Leser Inhaltsverzeichnis
Physical Description:	XIII, 312 S. Ill., graph. Darst.
ISBN:	9780521881210

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MARC


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adam_text	METAL FORMING MECHANICS AND METALLURGY THIRD EDITION WILLIAM F. HOSFORD UNIVERSITY OF MICHIGAN, ANN ARBOR ROBERT M. CADDELL LATE OF UNIVERSITY OF MICHIGAN, ANN ARBOR CAMBRIDGE UNIVERSITY PRESS CONTENTS PREFACE TO THIRD EDITION PAGE XIII 1 STRESS AND STRAIN 1 1.1 STRESS 1 1.2 STRESS TRANSFORMATION 2 1.3 PRINCIPAL STRESSES 4 1.4 MOHR S CIRCLE EQUATIONS 5 1.5 STRAIN 7 1.6 SMALL STRAINS 9 1.7 THE STRAIN TENSOR 10 1.8 ISOTROPIC ELASTICITY 10 1.9 STRAIN ENERGY 11 1.10 FORCE AND MOMENT BALANCES 12 1.11 BOUNDARY CONDITIONS 13 NOTES OF INTEREST 14 REFERENCES 15 APPENDIX - EQUILIBRIUM EQUATIONS 15 PROBLEMS 15 2 PLASTICITY 17 2.1 YIELD CRITERIA 17 2.2 TRESCA CRITERION 18 2.3 VON MISES CRITERION 20 2.4 PLASTIC WORK 21 2.5 EFFECTIVE STRESS * 22 2.6 EFFECTIVE STRAIN 22 2.7 FLOW RULES 23 2.8 NORMALITY PRINCIPLE 25 2.9 DERIVATION OF THE VON MISES EFFECTIVE STRAIN 26 NOTES OF INTEREST 27 VI CONTENTS REFERENCES 28 PROBLEMS 28 3 STRAIN HARDENING 30 3.1 THE TENSION TEST 30 3.2 ELASTIC*PLASTIC TRANSITION 32 3.3 ENGINEERING VS. TRUE STRESS AND STRAIN 32 3.4 A POWER-LAW EXPRESSION 34 3.5 OTHER STRAIN HARDENING APPROXIMATIONS 36 3.6 BEHAVIOR DURING NECKING 36 3.7 COMPRESSION TESTING 38 3.8 BULGE TESTING 38 3.9 PLANE-STRAIN COMPRESSION 39 3.10 TORSION TESTING 40 NOTE OF INTEREST 40 REFERENCES 40 PROBLEMS 41 4 INSTABILITY 43 4.1 UNIAXIAL TENSION 43 4.2 EFFECT OF INHOMOGENEITIES 44 4.3 BALANCED BIAXIAL TENSION 45 4.4 PRESSURIZED THIN-WALL SPHERE 47 4.5 SIGNIFICANCE OF INSTABILITY 48 NOTE OF INTEREST 49 REFERENCES 49 PROBLEMS 49 5 TEMPERATURE AND STRAIN-RATE DEPENDENCE 52 5.1 STRAIN RATE 52 5.2 SUPERPLASTICITY 55 5.3 EFFECT OF INHOMOGENEITIES 58 5.4 COMBINED STRAIN AND STRAIN-RATE EFFECTS 62 5.5 ALTERNATIVE DESCRIPTION OF STRAIN-RATE DEPENDENCE 63 5.6 TEMPERATURE DEPENDENCE OF FLOW STRESS 65 5.7 DEFORMATION MECHANISM MAPS 69 5.8 HOT WORKING 69 5.9 TEMPERATURE RISE DURING DEFORMATION 71 NOTES OF INTEREST 72 REFERENCES 73 PROBLEMS 73 6 WORK BALANCE 76 6.1 IDEAL WORK 76 CONTENTS VIL 6.2 EXTRUSION AND DRAWING 77 6.3 DEFORMATION EFFICIENCY 78 6.4 MAXIMUM DRAWING REDUCTION 79 6.5 EFFECTS OF DIE ANGLE AND REDUCTION 80 6.6 SWAGING 81 REFERENCES 82 PROBLEMS 82 7 SLAB ANALYSIS AND FRICTION 85 7.1 SHEET DRAWING 85 7.2 WIRE AND ROD DRAWING 87 7.3 FRICTION IN PLANE-STRAIN COMPRESSION 88 7.4 STICKING FRICTION 90 7.5 MIXED STICKING-SLIDING CONDITIONS 90 7.6 CONSTANT SHEAR STRESS INTERFACE 91 7.7 AXIALLY SYMMETRIC COMPRESSION 92 7.8 SAND-PILE ANALOGY 93 7.9 FLAT ROLLING 93 7.10 ROLL FLATTENING 95 7.11 ROLL BENDING 99 7.12 COINING 101 7.13 DRY FRICTION 102 7.14 LUBRICANTS 102 7.15 EXPERIMENTAL FINDINGS 103 7.16 RING FRICTION TEST 105 REFERENCES 106 PROBLEMS 106 8 UPPER-BOUND ANALYSIS 110 8.1 UPPER BOUNDS 110 8.2 ENERGY DISSIPATION ON PLANE OF SHEAR 111 8.3 PLANE-STRAIN FRICTIONLESS EXTRUSION 112 8.4 PLANE-STRAIN FRICTIONLESS INDENTATION 116 8.5 PLANE-STRAIN COMPRESSION 116 8.6 ANOTHER APPROACH TO UPPER BOUNDS 119 8.7 COMBINED UPPER-BOUND ANALYSIS 120 8.8 PLANE-STRAIN DRAWING 121 8.9 AXISYMMETRIC DRAWING 121 REFERENCES 123 PROBLEMS 123 9 SLIP-LINE FIELD ANALYSIS 128 9.1 INTRODUCTION 128 9.2 GOVERNING STRESS EQUATIONS 128 VIII CONTENTS 9.3 BOUNDARY CONDITIONS 132 9.4 PLANE-STRAIN INDENTATION 133 9.5 HODOGRAPHS FOR SLIP-LINE FIELDS 134 9.6 PLANE-STRAIN EXTRUSION 135 9.7 ENERGY DISSIPATION IN A SLIP-LINE FIELD 137 9.8 METAL DISTORTION 137 9.9 INDENTATION OF THICK SLABS 138 9.10 PLANE-STRAIN DRAWING 142 9.11 CONSTANT SHEAR-STRESS INTERFACES 146 9.12 PIPE FORMATION 147 NOTES OF INTEREST 148 REFERENCES 150 APPENDIX 150 PROBLEMS 153 10 DEFORMATION-ZONE GEOMETRY 163 10.1 THE A PARAMETER 163 10.2 FRICTION 164 10.3 REDUNDANT DEFORMATION 164 10.4 INHOMOGENEITY 166 10.5 INTERNAL DAMAGE 171 10.6 RESIDUAL STRESSES 175 10.7 COMPARISON OF PLANE-STRAIN AND AXISYMMETRIC DEFORMATION 178 NOTE OF INTEREST 180 REFERENCES 180 PROBLEMS 180 11 FORMABILITY 182 11.1 DUCTILITY 182 11.2 METALLURGY 182 11.3 DUCTILE FRACTURE 186 11.4 HYDROSTATIC STRESS 187 11.5 BULK FORMABILITY TESTS 191 11.6 FORMABILITY IN HOT WORKING 192 NOTE OF INTEREST 193 REFERENCES 193 PROBLEMS 193 12 BENDING 195 12.1 SHEET BENDING 195 12.2 BENDING WITH SUPERIMPOSED TENSION 198 12.3 NEUTRAL AXIS SHIFT 200 12.4 BENDABILITY 201 CONTENTS IX 12.5 SHAPE BENDING 202 12.6 FORMING LIMITS IN BENDING 203 NOTE OF INTEREST 203 REFERENCES 205 PROBLEMS 205 13 PLASTIC ANISOTROPY 207 13.1 CRYSTALLOGRAPHIC BASIS 207 13.2 MEASUREMENT OF R 209 13.3 HILL S ANISOTROPIC PLASTICITY THEORY 209 13.4 SPECIAL CASES OF HILL S YIELD CRITERION 211 13.5 NONQUADRATIC YIELD CRITERIA 212 13.6 CALCULATION OF ANISOTROPY FROM CRYSTALLOGRAPHIC CONSIDERATIONS 215 NOTE OF INTEREST 216 REFERENCES 216 PROBLEMS 216 14 CUPPING, REDRAWING, AND IRONING 220 14.1 CUP DRAWING 220 14.2 ANISOTROPIC EFFECTS IN DRAWING 223 14.3 EFFECTS OF STRAIN HARDENING IN DRAWING 224 14.4 ANALYSIS OF ASSUMPTIONS 225 14.5 EFFECTS OF TOOLING ON CUP DRAWING 227 14.6 EARING 228 14.7 REDRAWING 230 14.8 IRONING 231 14.9 RESIDUAL STRESSES 233 NOTES OF INTEREST 234 REFERENCES 234 PROBLEMS 234 15 FORMING LIMIT DIAGRAMS 237 15.1 LOCALIZED NECKING 237 15.2 FORMING LIMIT DIAGRAMS 241 15.3 EXPERIMENTAL DETERMINATION OF FLDS 242 15.4 CALCULATION OF FORMING LIMIT DIAGRAMS 244 15.5 FACTORS AFFECTING FORMING LIMITS 247 15.6 CHANGING STRAIN PATHS 251 15.7 STRESS-BASED FORMING LIMITS 253 NOTE OF INTEREST 253 REFERENCES 253 PROBLEMS 253 CONTENTS 16 STAMPING 255 16.1 STAMPING 255 16.2 DRAW BEADS 255 16.3 STRAIN DISTRIBUTION 257 16.4 LOOSE METAL AND WRINKLING 258 16.5 FLANGING 259 16.6 SPRINGBACK 260 16.7 STRAIN SIGNATURES 261 16.8 TAILOR-WELDED BLANKS 261 16.9 DIE DESIGN 262 16.10 TOUGHNESS AND SHEET TEARING 265 16.11 GENERAL OBSERVATIONS 267 NOTES OF INTEREST 267 REFERENCES 268 PROBLEMS 268 17 OTHER SHEET-FORMING OPERATIONS 270 17.1 ROLL FORMING 270 17.2 SPINNING 271 17.3 HYDROFORMING OF TUBES 272 17.4 FREE EXPANSION OF TUBES 272 17.5 HYDROFORMING INTO SQUARE CROSS SECTION 274 17.6 BENT SECTIONS 276 17.7 SHEARING 276 REFERENCES 277 PROBLEMS 277 18 FORMABILITY TESTS 279 18.1 CUPPING TESTS 279 18.2 LDHTEST 281 18.3 POST-UNIFORM ELONGATION 282 18.4 OSU FORMABILITY TEST 282 18.5 HOLE EXPANSION 283 18.6 HYDRAULIC BULGE TEST 284 18.7 DUNCAN FRICTION TEST 285 REFERENCES 286 PROBLEMS 286 19 SHEET METAL PROPERTIES 289 19.1 INTRODUCTION 289 19.2 SURFACE APPEARANCE 290 19.3 STRAIN AGING 290 19.4 ALUMINUM-KILLED STEELS 295 19.5 INTERSTITIAL-FREE STEELS 295 CONTENTS XI 19.6 HSLA STEELS 295 19.7 DUAL-PHASE AND COMPLEX-PHASE STEELS 296 19.8 TRANSFORMATION-INDUCED PLASTICITY (TRIP) STEELS 296 19.9 MARTENSITIC STEELS 297 19.10 TRENDS 297 19.11 SPECIAL SHEET STEELS 298 19.12 SURFACE TREATMENT 298 19.13 STAINLESS STEELS 299 19.14 ALUMINUM ALLOYS 300 19.15 COPPER AND BRASS 302 19.16 HEXAGONAL CLOSE-PACKED METALS 303 19.17 TOOLING 305 19.18 PRODUCT UNIFORMITY 305 NOTES OF INTEREST 306 REFERENCES 306 PROBLEMS 306 INDEX 309
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author	Hosford, William F. Caddell, Robert M.
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spelling	Hosford, William F. Verfasser aut Metal forming mechanics and metallurgy William F. Hosford ; Robert M. Caddell 3. ed. Cambridge [u.a.] Cambridge Univ. Press 2007 XIII, 312 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Umformen (DE-588)4061585-6 gnd rswk-swf (DE-588)4151278-9 Einführung gnd-content Umformen (DE-588)4061585-6 s DE-604 Caddell, Robert M. Verfasser aut http://catdir.loc.gov/catdir/enhancements/fy0743/2007008558-d.html Beschreibung für Leser HEBIS Datenaustausch Darmstadt application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017445167&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis
spellingShingle	Hosford, William F. Caddell, Robert M. Metal forming mechanics and metallurgy Umformen (DE-588)4061585-6 gnd
subject_GND	(DE-588)4061585-6 (DE-588)4151278-9
title	Metal forming mechanics and metallurgy
title_auth	Metal forming mechanics and metallurgy
title_exact_search	Metal forming mechanics and metallurgy
title_full	Metal forming mechanics and metallurgy William F. Hosford ; Robert M. Caddell
title_fullStr	Metal forming mechanics and metallurgy William F. Hosford ; Robert M. Caddell
title_full_unstemmed	Metal forming mechanics and metallurgy William F. Hosford ; Robert M. Caddell
title_short	Metal forming
title_sort	metal forming mechanics and metallurgy
title_sub	mechanics and metallurgy
topic	Umformen (DE-588)4061585-6 gnd
topic_facet	Umformen Einführung
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