Manufacturing engineering and technology:
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| Main Authors: | , |
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| Format: | Book |
| Language: | English |
| Published: |
Upper Saddle River, NJ
Prentice-Hall [u.a.]
2006
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| Edition: | 5. ed. |
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XXIV, 1295 S. Ill., graph. Darst. |
| ISBN: | 0131489658 |
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| 245 | 1 | 0 | |a Manufacturing engineering and technology |c Serope Kalpakjian ; Steven R. Schmid |
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| adam_text | MANUFACTURING ENGINEERING AND TECHNOLOGY FIFTH EDITION SEROPE KALPAKJIAN
ILLINOIS INSTITUTE OF TECHNOLOGY STEVEN R. SCHMID THE UNIVERSITY OF
NOTRE DANTE PEARSON PRENTICE HALL UPPER SADDLE RIVER, NJ 07458 CONTENTS
PREFACE XXI ABOUT TFIE AUTHORS XXIV GENERAL INTRODUCTION 1 1.1 WHAT IS
MANUFACTURING? 1 1.2 THE PRODUCT DESIGN PROCESS AND CONCURRENT
ENGINEERING 11 1.3 DESIGN FOR MANUFACTURE, ASSEMBLY, DISASSEMBLY, AND
SERVICE 14 1.4 SELECTING MATERIALS 16 1.5 SELECTING MANUFACTURING
PROCESSES 19 . 1.6 ENVIRONMENTALLY CONSCIOUS DESIGN AND MANUFACTURING 32
1.7 COMPUTER-INTEGRATED MANUFACTURING 33 1.8 LEAN PRODUCTION AND AGILE
MANUFACTURING 37 1.9 QUALITY ASSURANCE AND TOTAL QUALITY MANAGEMENT 38
1.10 GLOBAL COMPETITIVENESS AND MANUFACTURING COSTS 39 I.I 1 GENERAL
TRENDS IN MANUFACTURING 41 PART I: FUNDAMENTALS OF MATERIALS: BEHAVIOR
AND MANUFACTURING PROPERTIES 43 1 THE STRUCTURE OF METALS 46 1.1
INTRODUCTION 46 1.2 THE CRYSTAL STRUCTURE OF METALS 47 1.3 DEFORMATION
AND STRENGTH OF SINGLE CRYSTALS 50 1.4 GRAINS AND GRAIN BOUNDARIES 54
1.5 PLASTIC DEFORMATION OF POLYCRYSTALLINE METALS 57 1.6 RECOVERY,
RECRYSTALLIZATION, AND GRAIN GROWTH 58 1.7 COLD, WARM, AND HOT WORLCING
60 SUMMARY 61 KEY TERMS 61 BIBLIOGRAPHY 62 REVIEW QUESTIONS 62
QUALITATIVE PROBLEMS 62 QUANTITATIVE PROBLEMS 63 SYNTHESIS, DESIGN, AND
PROJECTS 63 2 MECHANICAL BEHAVIOR, TESTING, AND MANUFACTURING PROPERTIES
OF MATERIALS 64 2.1 INTRODUCTION 64 2.2 TENSION 65 2.3 COMORESSION 76 VI
CONTENTS 2.4 TORSION 78 2.5 BENDING 78 2.6 HARDNESS 79 2.7 FATIGUE 83
2.8 CREEP 86 2.9 IMPACT 87 2.10 FAILURE AND FRACTURE OF MATERIALS IN
MANUFACTURING AND SERVICE 87 2.11 RESIDUAL STRESSES 94 2.12 WORK, HEAT,
AND TEMPERATURE 96 SUMMARY 97 KEY TERMS 98 BIBLIOGRAPHY 98 REVIEW
QUESTIONS 98 QUALITATIVE PROBLEMS 99 QUANTITATIVE PROBLEMS 99 SYNTHESIS,
DESIGN, AND PROJECTS 101 3 PHYSICAL PROPERTIES OF MATERIALS 102 3.1
INTRODUCTION 102 3.2 DENSITY 103 3.3 MELTING POINT 106 3.4 SPECIFIC HEAT
106 3.5 THERMAL CONDUCTIVITY 107 3.6 THERMAL EXPANSION 107 3.7
ELECTRICAL, MAGNETIC, AND OPTICAL PROPERTIES 108 3.8 CORROSION
RESISTANCE 109 SUMMARY 111 KEY TERMS 111 BIBLIOGRAPHY 112 REVIEW
QUESTIONS 112 QUALITATIVE PROBLEMS 112 QUANTITATIVE PROBLEMS 112
SYNTHESIS, DESIGN, AND PROJECTS 113 METAL ALLOYS: STRUCTURE AND
STRENGTHENING BY HEAT TREATMENT 114 4.1 INTRODUCTION 114 4.2 STRUCTURE
OF ALLOYS 115 4.3. PHASE DIAGRAMS 118 4.4 THE IRON-CARBON SYSTEM 121 4.5
THE IRON-IRON CARBIDE PHASE DIAGRAM AND THE DEVELOPMENT OF
MICROSTRUCTURES IN STEELS 123 4.6 CAST IRONS 125 4.7 HEAT TREATMENT OF
FERROUS ALLOYS 127 4.8 HARDENABILITY OF FERROUS ALLOYS 132 4.9 HEAT
TREATMENT OF NONFERROUS ALLOYS AND STAINLESS STEELS 134 4.10 CASE
HARDENING 136 4.11 ANNEALING 137 4.12 HEAT-TREATING FURNACES AND
EQUIPMENT 142 4.13 DESIGN CONSIDERATIONS FOR HEAT TREATING 144 SUMMARY
145 KEY TERMS 145 BIBLIOGRAPHY 146 REVIEW QUESTIONS 146 QUALITATIVE
PROBLEMS 146 QUANTITATIVE PROBLEMS 147 SYNTHESIS, DESIGN, AND PROJECTS
147 CONTENTS VII FERROUS METALS AND ALLOYS: PRODUCTION, GENERAL
PROPERTIES, AND APPLICATIONS 149 5.1 INTRODUCTION 149 5.2 PRODUCTION OF
IRON AND STEEL 150 5.3 CASTING OF INGOTS 153 5.4 CONTINUOUS CASTING 154
5.5 CARBON AND ALLOY STEELS 156 5.6 STAINLESS STEELS 161 5.7 TOOL AND
DIE STEELS 163 SUMMARY 165 KEY TERMS 166 BIBLIOGRAPHY 166 REVIEW
QUESTIONS 166 QUALITATIVE PROBLEMS 167 QUANTITATIVE PROBLEMS 167
SYNTHESIS, DESIGN, AND PROJECTS 168 NONFERROUS METALS AND ALLOYS:
PRODUCTION, GENERAL PROPERTIES, AND APPLICATIONS 169 6.1 INTRODUCTION
169 6.2 ALUMINUM AND ALUMINUM ALLOYS 170 6.3 MAGNESIUM AND MAGNESIUM
ALLOYS 174 6.4 COPPER AND COPPER ALLOYS 176 6.5 NICKEL AND NICKEL ALLOYS
178 6.6 SUPERALLOYS 179 6.7 TITANIUM AND TITANIUM ALLOYS 180 6.8
REFRACTORY METALS AND ALLOYS 181 6.9 BERYLLIUM 183 6.10 ZIRCONIUM 183
6.11 LOW-MELTING ALLOYS 183 6.12 PRECIOUS METALS 185 6.13 SHAPE-MEMORY
ALLOYS 185 6.14 AMORPHOUS ALLOYS (METALLIC GLASSES) 186 6.15 METAL FOAMS
186 6.16 NANOMATERIALS 186 SUMMARY 187 KEY TERMS 188 BIBLIOGRAPHY 188
REVIEW QUESTIONS 188 QUALITATIVE PROBLEMS 189 QUANTITATIVE PROBLEMS 189
SYNTHESIS, DESIGN, AND PROJECTS 190 POLYMERS: STRUCTURE, GENERAL
PROPERTIES, AND APPLICATIONS 191 7.1 INTRODUCTION 191 7.2 THE STRUCTURE
OF POLYMERS 193 7.3 THERMOPLASTICS 202 7.4 THERMOSETTING PLASTICS 206
7.5 ADDITIVES IN PLASTICS 207 7.6 GENERAL PROPERTIES AND APPLICATIONS OF
THERMOPLASTICS 208 VIII CONTENTS 7.7 GENERAL PROPERTIES AND APPLICATIONS
OF THERMOSETTING PLASTICS 211 7.8 BIODEGRADABLE PLASTICS 212 7.9
ELASTOMERS (RUBBERS) 214 SUMMARY 215 KEY TERMS 216 BIBLIOGRAPHY 216
REVIEW QUESTIONS 217 QUALITATIVE PROBLEMS 217 QUANTITATIVE PROBLEMS 218
SYNTHESIS, DESIGN, AND PROJECTS 218 O CERAMICS, GRAPHITE, AND DIAMOND:
STRUCTURE, GENERAL PROPERTIES, AND APPLICATIONS 219 8.1 INTRODUCTION 219
8.2 THE STRUCTURE OF CERAMICS 220 8.3 GENERAL PROPERTIES AND
APPLICATIONS OF CERAMICS 224 8.4 GLASSES 229 8.5 GLASS CERAMICS 231 8.6
GRAPHITE 232 8.7 DIAMOND 233 SUMMARY 234 KEY TERMS 235 BIBLIOGRAPHY 235
REVIEW QUESTIONS 235 QUALITATIVE PROBLEMS 236 QUANTITATIVE PROBLEMS 236
SYNTHESIS, DESIGN, AND PROJECTS 237 9 COMPOSITE MATERIALS: STRUCTURE,
GENERAL PROPERTIES, AND APPLICATIONS 238 9.1 INTRODUCTION 238 9.2 THE
STRUCTURE OF REINFORCED PLASTICS 239 9.3 PROPERTIES OF REINFORCED
PLASTICS 244 9.4 APPLICATIONS OF REINFORCED PLASTICS 248 9.5
METAL-MATRIX COMPOSITES 251 9.6 CERAMIC-MATRIX COMPOSITES 253 9.7 OTHER
COMPOSITES 254 SUMMARY 254 KEY TERMS 255 BIBLIOGRAPHY 255 REVIEW
QUESTIONS 255 QUALITATIVE PROBLEMS 256 QUANTITATIVE PROBLEMS 257
SYNTHESIS, DESIGN, AND PROJECTS 257 PART II: METAL-CASTING PROCESSES AND
EQUIPMENT 259 10 FUNDAMENTALS OF METAL CASTING 261 10.1 INTRODUCTION 261
10.2 SOLIDIFICATION OF METALS 262 10.3 FLUID FLOW 267 10.4 FLUIDITY OF
MOLTEN METAL 270 CONTENTS IX 13 10.5 HEAT TRANSFER 272 10.6 DEFECTS 275
SUMMARY 281 KEY TERMS 281 BIBLIOGRAPHY 282 REVIEW QUESTIONS 282
QUALITATIVE PROBLEMS 282 QUANTITATIVE PROBLEMS 283 SYNTHESIS, DESIGN,
AND PROJECTS 284 11 METAL-CASTING PROCESSES 285 11. 1 INTRODUCTION 285
11.2 EXPENDABLE-MOLD CASTING PROCESSES 287 11.3 PERMANENT-MOLD CASTING
PROCESSES 303 11.4 CASTING TECHNIQUES FOR SINGLE-CRYSTAL COMPONENTS 312
11.5 RAPID SOLIDIFICATION 314 11.6 INSPECTION OF CASTINGS 314 11.7
MELTING PRACTICE AND FURNACES 315 11.8 FOUNDRIES AND FOUNDRY AUTOMATION
316 SUMMARY 317 KEY TERMS 318 BIBLIOGRAPHY 318 REVIEW QUESTIONS 319
QUALITATIVE PROBLEMS 319 QUANTITATIVE PROBLEMS 320 SYNTHESIS, DESIGN,
AND PROJECTS 321 12 METAL CASTING: DESIGN, MATERIALS, AND ECONOMICS 323
12.1 INTRODUCTION 323 12.2 DESIGN CONSIDERATIONS IN CASTING 323 12.3
CASTING ALLOYS 332 12.4 ECONOMICS OF CASTING 337 SUMMARY 339 KEY TERMS
339 BIBLIOGRAPHY 339 REVIEW QUESTIONS 340 QUALITATIVE PROBLEMS 340
QUANTITATIVE PROBLEMS 341 SYNTHESIS, DESIGN, AND PROJECTS 341 PART III:
FORMING AND SHAPING PROCESSES AND EQUIPMENT 344 ROLLING OF METALS 347
13.1 INTRODUCTION 347 13.2 THE FLAT-ROLLING PROCESS 349 13.3
FLAT-ROLLING PRACTICE 354 13.4 ROLLING MILLS 358 13.5 VARIOUS ROLLING
PROCESSES AND MILLS 360 SUMMARY 368 KEY TERMS 368 BIBLIOGRAPHY 369
REVIEW QUESTIONS 369 QUALITATIVE PROBLEMS 369 QUANTITATIVE PROBLEMS 370
SYNTHESIS, DESIGN, AND PROJECTS 370 CONTENTS 14 FORGING OF METALS 371
14.1 INTRODUCTION 371 14.2 OPEN-DIE FORGING 373 14.3 IMPRESSION-DIE AND
CLOSED-DIE FORGING 376 14.4 VARIOUS FORGING OPERATIONS 380 14.5
FORGEABILITY OF METALS*FORGING DEFECTS 384 14.6 DIE DESIGN, DIE
MATERIALS, AND LUBRICATION 387 14.7 DIE MANUFACTURING METHODS*DIE
FAILURES 388 14.8 FORGING MACHINES 390 14.9 ECONOMICS OF FORGING 392
SUMMARY 396 BIBLIOGRAPHY 396 KEY TERMS 396 REVIEW QUESTIONS 397
QUALITATIVE PROBLEMS 397 QUANTITATIVE PROBLEMS 398 SYNTHESIS, DESIGN,
AND PROJECTS 398 15 EXTRUSION AND DRAWING OF METALS 400 15.1
INTRODUCTION 400 15.2 THE EXTRUSION PROCESS 402 15.3 HOT EXTRUSION 405
15.4 COLD EXTRUSION 409 15.5 EXTRUSION DEFECTS 413 15.6 EXTRUSION
EQUIPMENT 414 15.7 THE DRAWING PROCESS 415 15.8 DRAWING PRACTICE 416
15.9 DRAWING DEFECTS AND RESIDUAL STRESSES 419 15.10 DRAWING EQUIPMENT
419 SUMMARY 420 KEY TERMS 421 BIBLIOGRAPHY 421 REVIEW QUESTIONS 421
QUALITATIVE PROBLEMS 422 QUANTITATIVE PROBLEMS 422 SYNTHESIS, DESIGN,
AND PROJECTS 423 SHEET-METAL FORMING PROCESSES 424 16.1 INTRODUCTION 424
16.2 SHEARING 426 16.3 SHEET-METAL CHARACTERISTICS AND FORMABILITY 435
16.4 FORMABILITY TESTS FOR SHEET METALS 437 16.5 BENDING SHEETS, PLATES,
AND TUBES 440 16.6 MISCELLANEOUS BENDING AND RELATED OPERATIONS 445 16.7
DEEP DRAWING 451 16.8 RUBBER FORMING 460 16.9 SPINNING 461 CONTENTS XI
16.10 SUPERPLASTIC FORMING 463 16.11 SPECIALIZED FORMING PROCESSES 465
16.12 MANUFACTURING OF METAL HONEYCOMB STRUCTURES 470 16.13 DESIGN
CONSIDERATIONS IN SHEET-METAL FORMING 471 16.14 EQUIPMENT FOR
SHEET-METAL FORMING 474 16.15 ECONOMICS OF SHEET-FORMING OPERATIONS 476
SUMMARY 477 KEY TERMS 478 BIBLIOGRAPHY 478 REVIEW QUESTIONS 479
QUALITATIVE PROBLEMS 479 QUANTITATIVE PROBLEMS 480 SYNTHESIS, DESIGN,
AND PROJECTS 481 17 PROCESSING OF METAL POWDERS 483 17.1 INTRODUCTION
483 17.2 PRODUCTION OF METAL POWDERS 484 17.3 COMPACTION OF METAL
POWDERS 490 17.4 SINTERING 499 17.5 SECONDARY AND FINISHING OPERATIONS
503 17.6 DESIGN CONSIDERATIONS 505 17.7 PROCESS CAPABILITIES 508 17.8
ECONOMICS OF POWDER METALLURGY 508 SUMMARY 509 KEY TERMS 510
BIBLIOGRAPHY 510 REVIEW QUESTIONS 510 QUALITATIVE PROBLEMS 511
QUANTITATIVE PROBLEMS 511 SYNTHESIS, DESIGN, AND PROJECTS 512 LO
PROCESSING OF CERAMICS, GLASS, AND SUPERCONDUCTORS 513 18.1 INTRODUCTION
513 18.2 SHAPING CERAMICS 514 18.3 FORMING AND SHAPING OF GLASS 521 18.4
TECHNIQUES FOR STRENGTHENING AND ANNEALING GLASS 525 18.5 DESIGN
CONSIDERATIONS FOR CERAMICS AND GLASSES 528 18.6 PROCESSING OF
SUPERCONDUCTORS 529 SUMMARY 530 KEY TERMS 531 BIBLIOGRAPHY 531 REVIEW
QUESTIONS 532 QUALITATIVE PROBLEMS 532 QUANTITATIVE PROBLEMS 533
SYNTHESIS, DESIGN, AND PROJECTS 533 19 FORMING AND SHAPING PLASTICS AND
COMPOSITE MATERIALS 534 19.1 INTRODUCTION 534 19.2 EXTRUSION 536 19.3
INJECTION MOLDING 544 XII CONTENTS 19.4 BLOW MOLDING 552 19.5 ROTATIONAL
MOLDING 554 19.6 THERMOFORMING 555 19.7 COMPRESSION MOLDING 556 19.8
TRANSFER MOLDING 557 19.9 CASTING 558 19.10 FOAM MOLDING 559 19.11 COLD
FORMING AND SOLID-PHASE FORMING 560 19.12 PROCESSING ELASTOMERS 561
19.13 PROCESSING POLYMER-MATRIX COMPOSITES 562 19.14 PROCESSING
METAL-MATRIX AND CERAMIC-MATRIX COMPOSITES 570 19.15 DESIGN
CONSIDERATIONS 572 19.16 ECONOMICS OF PROCESSING PLASTICS AND COMPOSITE
MATERIALS 574 SUMMARY 575 KEY TERMS 575 BIBLIOGRAPHY 576 REVIEW
QUESTIONS 577 QUALITATIVE PROBLEMS 577 QUANTITATIVE PROBLEMS 578
SYNTHESIS, DESIGN, AND PROJECTS 578 20 RAPID-PROTOTYPING OPERATIONS 580
20.1 INTRODUCTION 580 20.2 SUBTRACTIVE PROCESSES 582 20.3 ADDITIVE
PROCESSES 583 20.4 VIRTUAL PROTOTYPING 594 20.5 DIRECT MANUFACTURING AND
RAPID TOOLING 594 SUMMARY 599 KEY TERMS 600 BIBLIOGRAPHY 600 REVIEW
QUESTIONS 600 QUALITATIVE PROBLEMS 601 QUANTITATIVE PROBLEMS 601
SYNTHESIS, DESIGN, AND PROJECTS 601 PART IV: MACHINING PROCESSES AND
MACHINE TOOLS 603 21 FUNDAMENTALS OF MACHINING 607 21.1 INTRODUCTION 607
21.2 MECHANICS OF CUTTING 609 21.3 CUTTING FORCES AND POWER 620 21.4
TEMPERATURES IN CUTTING 623 21.5 TOOL LIFE: WEAR AND FAILURE 626 21.6
SURFACE FINISH AND INTEGRITY 635 21.7 MACHINABILITY 638 SUMMARY 642 KEY
TERMS 642 BIBLIOGRAPHY 643 REVIEW QUESTIONS 643 QUALITATIVE PROBLEMS 644
QUANTITATIVE PROBLEMS 644 SYNTHESIS, DESIGN, AND PROJECTS 645 CONTENTS
XIII 22 CUTTING-TOOL MATERIALS AND CUTTING FLUIDS 647 22.1 INTRODUCTION
647 22.2 HIGH-SPEED STEELS 652 22.3 CAST-COBALT ALLOYS 653 22.4 CARBIDES
653 22.5 COATED TOOLS 656 22.6 ALUMINA-BASED CERAMICS 661 22.7 CUBIC
BORON NITRIDE 662 22.8 SILICON-NITRIDE-BASED CERAMICS 663 22.9 DIAMOND
663 22.10 WHISKER-REINFORCED TOOL MATERIALS 664 22.11 TOOL COSTS AND
RECONDITIONING OF TOOLS 664 22.12 CUTTING FLUIDS 665 SUMMARY 670 KEY
TERMS 670 BIBLIOGRAPHY 671 REVIEW QUESTIONS 671 QUALITATIVE PROBLEMS 671
QUANTITATIVE PROBLEMS 672 SYNTHESIS, DESIGN, AND PROJECTS 673 23
MACHINING PROCESSES USED TO PRODUCE ROUND SHAPES: TURNING AND HOLE
MAKING 674 23.1 INTRODUCTION 674 23.2 THE TURNING PROCESS 676 23.3
LATHES AND LATHE OPERATIONS 686 23.4 BORING AND BORING MACHINES 703 23.5
DRILLING, DRILLS, AND DRILLING MACHINES 704 23.6 REAMING AND REAMERS 714
23.7 TAPPING AND TAPS 716 SUMMARY 718 KEY TERMS 719 BIBLIOGRAPHY 719
REVIEW QUESTIONS 720 QUALITATIVE PROBLEMS 720 QUANTITATIVE PROBLEMS 721
SYNTHESIS, DESIGN, AND PROJECTS 721 24 MACHINING PROCESSES USED TO
PRODUCE VARIOUS SHAPES: MILLING, BROACHING, SAWING, AND FILING; GEAR
MANUFACTURING 723 24.1 INTRODUCTION 723 24.2 MILLING AND MILLING
MACHINES 724 24.3 PLANING AND SHAPING 741 24.4 BROACHING AND BROACHING
MACHINES 742 24.5 SAWING 745 XIV CONTENTS 24.6 FILING 748 24.7 GEAR
MANUFACTURING BY MACHINING 749 SUMMARY 756 KEY TERMS 756 BIBLIOGRAPHY
756 REVIEW QUESTIONS 757 QUALITATIVE PROBLEMS 757 QUANTITATIVE PROBLEMS
758 SYNTHESIS, DESIGN, AND PROJECTS 758 25 MACHINING CENTERS, ADVANCED
MACHINING CONCEPTS AND STRUCTURES, AND MACHINING ECONOMICS 760 25.1
INTRODUCTION 760 25.2 MACHINING CENTERS 761 25.3 MACHINE-TOOL STRUCTURES
770 25.4 VIBRATION AND CHATTER IN MACHINING OPERATIONS 775 25.5
HIGH-SPEED MACHINING 778 25.6 HARD MACHINING 781 25.7 ULTRAPRECISION
MACHINING 782 25.8 MACHINING ECONOMICS 783 SUMMARY 786 KEY TERMS 787
BIBLIOGRAPHY 787 REVIEW QUESTIONS 787 QUALITATIVE PROBLEMS 787
QUANTITATIVE PROBLEMS 788 SYNTHESIS, DESIGN, AND PROJECTS 789 26
ABRASIVE MACHINING AND FINISHING OPERATIONS 790 26.1 INTRODUCTION 790
26.2 ABRASIVES AND BONDED ABRASIVES 792 26.3 THE GRINDING PROCESS 798
26.4 GRINDING OPERATIONS AND MACHINES 808 26.5 DESIGN CONSIDERATIONS FOR
GRINDING 818 26.6 ULTRASONIC MACHINING 818 26.7 FINISHING OPERATIONS 820
26.8 DEBURRING OPERATIONS 825 26.9 ECONOMICS OF ABRASIVE MACHINING AND
FINISHING OPERATIONS 828 SUMMARY 829 KEY TERMS 830 BIBLIOGRAPHY 830
REVIEW QUESTIONS 831 QUALITATIVE PROBLEMS 831 QUANTITATIVE PROBLEMS 832
SYNTHESIS, DESIGN, AND PROJECTS 833 27 ADVANCED MACHINING PROCESSES 835
27.1 INTRODUCTION 835 27.2 CHEMICAL MACHINING 836 27.3 ELECTROCHEMICAL
MACHINING 841 27.4 ELECTROCHEMICAL GRINDING 845 27.5
ELECTRICAL-DISCHARGE MACHINING 846 CONTENTS XV 27.6 LASER-BEAM MACHINING
851 27.7 ELECTRON-BEAM MACHINING 854 27.8 WATER-JET MACHINING 855 27.9
ABRASIVE-JET MACHINING 858 27.10 ECONOMICS OF ADVANCED MACHINING
PROCESSES 858 SUMMARY 861 KEY TERMS 861 BIBLIOGRAPHY 862 REVIEW
QUESTIONS 862 QUALITATIVE PROBLEMS 862 QUANTITATIVE PROBLEMS 863
SYNTHESIS, DESIGN, AND PROJECTS 863 PART V: FABRICATION OF
MICROELECTRONIC DEVICES AND MICROMANUFACTURING 865 2O FABRICATION OF
MICROELECTRONIC DEVICES 868 28.1 INTRODUCTION 868 28.2 CLEAN ROOMS 871
28.3 SEMICONDUCTORS AND SILICON 872 28.4 CRYSTAL GROWING AND WAFER
PREPARATION 874 28.5 FILM DEPOSITION 875 28.6 OXIDATION 877 28.7
LITHOGRAPHY 878 28.8 ETCHING 885 28.9 DIFFUSION AND ION IMPLANTATION 893
28.10 METALLIZATION AND TESTING 895 28.11 WIRE BONDING AND PACKAGING 897
28.12 YIELD AND RELIABILITY 900 28.13 PRINTED CIRCUIT BOARDS 901 SUMMARY
903 KEY TERMS 903 BIBLIOGRAPHY 904 REVIEW QUESTIONS 905 QUALITATIVE
PROBLEMS 905 QUANTITATIVE PROBLEMS 905 SYNTHESIS DESIGN AND PROJECTS 907
29 FABRICATION OF MICROELECTROMECHANICAL DEVICES AND SYSTEMS (MEMS) 908
29.1 INTRODUCTION 908 29.2 MICROMACHINING OF MEMS DEVICES 909 29.3 THE
LIGA MICROFABRICATION PROCESS 920 29.4 SOLID FREE-FORM FABRICATION OF
DEVICES 927 SUMMARY 932 KEY TERMS 933 BIBLIOGRAPHY 933 REVIEW QUESTIONS
934 QUALITATIVE PROBLEMS 934 QUANTITATIVE PROBLEMS 935 SYNTHESIS,
DESIGN, AND PROJECTS 935 XVI CONTENTS PART VI JOINING PROCESSES AND
EQUIPMENT 936 30 FUSION-WELDING PROCESSES 940 30.1 INTRODUCTION 940 30.2
OXYFUEL-GAS WELDING 941 30.3 ARC-WELDING PROCESSES: NONCONSUMABLE
ELECTRODE 944 30.4 ARC-WELDING PROCESSES: CONSUMABLE ELECTRODE 948 30.5
ELECTRODES FOR ARC WELDING 954 30.6 ELECTRON-BEAM WELDING 956 30.7
LASER-BEAM WELDING 956 30.8 CUTTING 958 30.9 THE WELD JOINT, QUALITY,
AND TESTING 960 30.10 JOINT DESIGN AND PROCESS SELECTION 971 SUMMARY 975
KEY TERMS 975 BIBLIOGRAPHY 976 REVIEW QUESTIONS 976 QUALITATIVE PROBLEMS
977 QUANTITATIVE PROBLEMS 978 SYNTHESIS, DESIGN, AND PROJECTS 978 31
SOLID-STATE WELDING PROCESSES 980 31.1 INTRODUCTION 980 31.2 COLD
WELDING AND ROLL BONDING 981 31.3 ULTRASONIC WELDING 982 31.4 FRICTION
WELDING 983 31.5 RESISTANCE WELDING 986 31.6 EXPLOSION WELDING 995 31.7
DIFFUSION BONDING 996 31.8 ECONOMICS OF WELDING OPERATIONS 998 SUMMARY
999 KEY TERMS 1000 BIBLIOGRAPHY 1000 REVIEW QUESTIONS 1000 QUALITATIVE
PROBLEMS 1001 QUANTITATIVE PROBLEMS 1001 SYNTHESIS, DESIGN, AND PROJECTS
1002 32 BRAZING, SOLDERING, ADHESIVE-BONDING, AND MECHANICAL-FASTENING
PROCESSES 1003 32.1 INTRODUCTION 1003 32.2 BRAZING 1004 32.3 SOLDERING
1009 32.4 ADHESIVE BONDING 1014 32.5 MECHANICAL FASTENING 1023 32.6
JOINING PLASTICS, CERAMICS, AND GLASSES 1027 32.7 ECONOMICS OF JOINING
OPERATIONS 1030 SUMMARY 1031 KEY TERMS 1031 BIBLIOGRAPHY 1031 REVIEW
QUESTIONS 1032 QUALITATIVE PROBLEMS 1032 QUANTITATIVE PROBLEMS 1033
SYNTHESIS, DESIGN, AND PROJECTS 1033 CONTENTS XVII PART VII: SURFACE
TECHNOLOGY 1034 33 SURFACE ROUGHNESS AND MEASUREMENT; FRICTION, WEAR,
AND LUBRICATION 1036 33.1 INTRODUCTION 1036 33.2 SURFACE STRUCTURE AND
INTEGRITY 1037 33.3 SURFACE TEXTURE AND ROUGHNESS 1038 33.4 FRICTION
1043 33.5 WEAR 1046 33.6 LUBRICATION 1050 33.7 METALWORKING FLUIDS AND
THEIR SELECTION 1052 SUMMARY 1055 KEY TERMS 1056 BIBLIOGRAPHY 1057
REVIEW QUESTIONS 1057 QUALITATIVE PROBLEMS 1057 QUANTITATIVE PROBLEMS
1058 SYNTHESIS, DESIGN, AND PROJECTS 1058 34 SURFACE TREATMENTS,
COATINGS, AND CLEANING 1059 34.1 INTRODUCTION 1059 34.2 MECHANICAL
SURFACE TREATMENTS 1060 34.3 MECHANICAL PLATING AND CLADDING 1062 34.4
CASE HARDENING AND HARD FACING 1062 34.5 THERMAL SPRAYING 1063 34.6
VAPOR DEPOSITION 1065 34.7 ION IMPLANTATION AND DIFFUSION COATING 1068
34.8 LASER TREATMENTS 1069 34.9 ELECTROPLATING, ELECTROLESS PLATING, AND
ELECTROFORMING 1069 34.10 CONVERSION COATINGS 1073 34.11 HOT DIPPING
1074 34.12 PORCELAIN ENAMELING; CERAMIC AND ORGANIC COATINGS 1075 34.13
DIAMOND COATING AND DIAMOND-LIKE CARBON 1076 34.14 SURFACE TEXTURING
1077 34.15 PAINTING 1077 34.16 CLEANING OF SURFACES 1078 SUMMARY 1080
KEY TERMS 1080 BIBLIOGRAPHY 1080 REVIEW QUESTIONS 1081 QUALITATIVE
PROBLEMS 1081 QUANTITATIVE PROBLEMS 1082 SYNTHESIS, DESIGN, AND PROJECTS
1082 PART VIII: COMMON ASPECTS OF MANUFACTURING 1084 35 ENGINEERING
METROLOGY AND INSTRUMENTATION 1085 35.1 INTRODUCTION 1085 35.2
MEASUREMENT STANDARDS 1086 35.3 GEOMETRIC FEATURES OF PARTS; ANALOG AND
DIGITAL MEASUREMENTS 1087 XVIII CONTENTS 35.4 TRADITIONAL MEASURING
METHODS AND INSTRUMENTS 1089 35.5 MODERN MEASURING INSTRUMENTS AND
MACHINES 1096 35.6 AUTOMATED MEASUREMENT 1100 35.7 GENERAL
CHARACTERISTICS AND SELECTION OF MEASURING INSTRUMENTS 1101 35.8
GEOMETRIC DIMENSIONING AND TOLERANCING 1101 SUMMARY 1107 KEY TERMS 1107
BIBLIOGRAPHY 1108 REVIEW QUESTIONS 1108 QUALITATIVE PROBLEMS 1108
QUANTITATIVE PROBLEMS 1109 SYNTHESIS, DESIGN, AND PROJECTS 1109 36
QUALITY ASSURANCE, TESTING, AND INSPECTION 1110 36.1 INTRODUCTION 1110
36.2 PRODUCT QUALITY 1111 36.3 QUALITY ASSURANCE 1112 36.4 TOTAL QUALITY
MANAGEMENT 1113 36.5 TAGUCHI METHODS 1114 36.6 THE ISO AND QS STANDARDS
1119 36.7 STATISTICAL METHODS OF QUALITY CONTROL 1121 36.8 STATISTICAL
PROCESS CONTROL 1124 36.9 RELIABILITY OF PRODUCTS AND PROCESSES 1131
36.10 NONDESTRUCTIVE TESTING 1132 36.11 DESTRUCTIVE TESTING 1136 36.12
AUTOMATED INSPECTION 1137 SUMMARY 1137 KEY TERMS 1138 BIBLIOGRAPHY 1138
REVIEW QUESTIONS 1139 QUALITATIVE PROBLEMS 1140 QUANTITATIVE PROBLEMS
1140 SYNTHESIS, DESIGN, AND PROJECTS 1141 PART IX: MANUFACTURING IN A
COMPETITIVE ENVIRONMENT 1142 3/ AUTOMATION OF MANUFACTURING PROCESSES
1144 37.1 INTRODUCTION 1144 37.2 AUTOMATION 1146 37.3 NUMERICAL CONTROL
1153 37.4 ADAPTIVE CONTROL 1161 37.5 MATERIAL HANDLING AND MOVEMENT 1163
37.6 INDUSTRIAL ROBOTS 1165 37.7 SENSOR TECHNOLOGY 1171 37.8 FLEXIBLE
FIXTURING 1176 37.9 ASSEMBLY SYSTEMS 1180 CONTENTS XIX 37.10 DESIGN
CONSIDERATIONS FOR FIXTURING, ASSEMBLY, DISASSEMBLY, AND SERVICING 1183
37.11 ECONOMIC CONSIDERATIONS 1186 SUMMARY 1187 KEY TERMS 1187
BIBLIOGRAPHY 1188 REVIEW QUESTIONS 1189 QUALITATIVE PROBLEMS 1189
SYNTHESIS, DESIGN, AND PROJECTS 1189 38 COMPUTER-AIDED MANUFACTURING
1191 38.1 INTRODUCTION 1191 38.2 MANUFACTURING SYSTEMS 1191 38.3
COMPUTER-INTEGRATED MANUFACTURING 1192 38.4 COMPUTER-AIDED DESIGN AND
ENGINEERING 1195 38.5 COMPUTER-AIDED MANUFACTURING 1203 38.6
COMPUTER-AIDED PROCESS PLANNING 1204 38.7 COMPUTER SIMULATION OF
MANUFACTURING PROCESSES AND SYSTEMS 1206 38.8 GROUP TECHNOLOGY 1208
SUMMARY 1215 KEY TERMS 1215 BIBLIOGRAPHY 1216 REVIEW QUESTIONS 1216
QUALITATIVE PROBLEMS 1216 SYNTHESIS, DESIGN, AND PROJECTS 1217 39
COMPUTER-INTEGRATED MANUFACTURING SYSTEMS 1218 39.1 INTRODUCTION 1218
39.2 CELLULAR MANUFACTURING 1219 39.3 FLEXIBLE MANUFACTURING SYSTEMS
1221 39.4 HOLONIC MANUFACTURING 1224 39.5 JUST-IN-TIME PRODUCTION 1225
39.6 LEAN MANUFACTURING 1227 39.7 COMMUNICATIONS NETWORKS IN
MANUFACTURING 1228 39.8 ARTIFICIAL INTELLIGENCE 1230 39.9 ECONOMIC
CONSIDERATIONS 1233 SUMMARY 1234 KEY TERMS 1234 BIBLIOGRAPHY 1235 REVIEW
QUESTIONS 1236 QUALITATIVE PROBLEMS 1236 SYNTHESIS, DESIGN, AND PROJECTS
1236 40 PRODUCT DESIGN AND PROCESS SELECTION IN A COMPETITIVE
ENVIRONMENT 1238 40.1 INTRODUCTION 1238 40.2 PRODUCT DESIGN 1239 40.3
PRODUCT QUALITY AND LIFE EXPECTANCY 1242 XX CONTENTS 40.4 LIFE-CYCLE
ASSESSMENT AND ENGINEERING; SUSTAINABLE MANUFACTURING 1244 40.5 MATERIAL
SELECTION FOR PRODUCTS 1246 40.6 MATERIAL SUBSTITUTION 1250 40.7
MANUFACTURING PROCESS CAPABILITIES 1253 40.8 PROCESS SELECTION 1257 40.9
MANUFACTURING COSTS AND COST REDUCTION 1261 SUMMARY 1269 KEY TERMS 1269
BIBLIOGRAPHY 1269 REVIEW QUESTIONS 1271 QUALITATIVE PROBLEMS 1271
SYNTHESIS, DESIGN, AND PROJECTS 1272 INDEX 1278 CASE STUDIES 11.1:
LOST-FOAM CASTING OF ENGINE BLOCKS 299 13.1: MANUFACTURING SOLID-ROCKET
MOTOR-CASE SEGMENTS FOR A SPACE SHUTTLE 366 14.1: MANUFACTURE OF A
STEPPED PIN BY HEADING AND PIERCING OPERATIONS 382 14.2: SUSPENSION
COMPONENTS FOR THE LOTUS ELISE AUTOMOBILE 394 16.1: CYMBAL MANUFACTURE
468 18.1: PRODUCTION OF HIGH-TEMPERATURE SUPERCONDUCTING TAPES 529 19.1:
EPOCH HIP REPLACEMENT 547 20.1: INVISALIGN ORTHODONTIC ALIGNERS 595
23.1: BONE SCREW RETAINER 717 25.1: HIGH-SPEED DRY MACHINING OF
CAST-IRON ENGINE BLOCKS 779 27.1: ELECTROCHEMICAL MACHINING OF A
BIOMEDICAL IMPLANT 843 27.2: MANUFACTURE OF STEMS 858 29.1:
ACCELEROMETER FOR AUTOMOTIVE AIR BAGS 928 32.1: LIGHT CURING OF ACRYLIC
ADHESIVES FOR MEDICAL PRODUCTS 1020 36.1: MANUFACTURE OF TELEVISIONS BY
SONY CORPORATION 1118 36.2: DIMENSIONAL CONTROL OF PLASTIC PARTS IN
SATURN AUTOMOBILES 1129 37.1: DEVELOPMENT OF A MODULAR FIXTURE 1178
38.1: CAD MODEL DEVELOPMENT FOR AUTOMOTIVE COMPONENTS 1199 40.1:
CONCURRENT ENGINEERING FOR INTRAVENOUS SOLUTION CONTAINERS 1267
|
| any_adam_object | 1 |
| author | Kalpakjian, Serope Schmid, Steven R. |
| author_facet | Kalpakjian, Serope Schmid, Steven R. |
| author_role | aut aut |
| author_sort | Kalpakjian, Serope |
| author_variant | s k sk s r s sr srs |
| building | Verbundindex |
| bvnumber | BV023797514 |
| classification_rvk | ZM 8000 |
| ctrlnum | (OCoLC)611544717 (DE-599)BVBBV023797514 |
| dewey-full | 670.42 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 670 - Manufacturing |
| dewey-raw | 670.42 |
| dewey-search | 670.42 |
| dewey-sort | 3670.42 |
| dewey-tens | 670 - Manufacturing |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| edition | 5. ed. |
| format | Book |
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| genre_facet | Lehrbuch |
| id | DE-604.BV023797514 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T21:37:01Z |
| institution | BVB |
| isbn | 0131489658 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-017439717 |
| oclc_num | 611544717 |
| open_access_boolean | |
| owner | DE-634 |
| owner_facet | DE-634 |
| physical | XXIV, 1295 S. Ill., graph. Darst. |
| publishDate | 2006 |
| publishDateSearch | 2006 |
| publishDateSort | 2006 |
| publisher | Prentice-Hall [u.a.] |
| record_format | marc |
| spelling | Kalpakjian, Serope Verfasser aut Manufacturing engineering and technology Serope Kalpakjian ; Steven R. Schmid 5. ed. Upper Saddle River, NJ Prentice-Hall [u.a.] 2006 XXIV, 1295 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Fertigungstechnik (DE-588)4329079-6 gnd rswk-swf Werkstoffkunde (DE-588)4079184-1 gnd rswk-swf (DE-588)4123623-3 Lehrbuch gnd-content Werkstoffkunde (DE-588)4079184-1 s DE-604 Fertigungstechnik (DE-588)4329079-6 s Schmid, Steven R. Verfasser aut HEBIS Datenaustausch Darmstadt application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017439717&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Kalpakjian, Serope Schmid, Steven R. Manufacturing engineering and technology Fertigungstechnik (DE-588)4329079-6 gnd Werkstoffkunde (DE-588)4079184-1 gnd |
| subject_GND | (DE-588)4329079-6 (DE-588)4079184-1 (DE-588)4123623-3 |
| title | Manufacturing engineering and technology |
| title_auth | Manufacturing engineering and technology |
| title_exact_search | Manufacturing engineering and technology |
| title_full | Manufacturing engineering and technology Serope Kalpakjian ; Steven R. Schmid |
| title_fullStr | Manufacturing engineering and technology Serope Kalpakjian ; Steven R. Schmid |
| title_full_unstemmed | Manufacturing engineering and technology Serope Kalpakjian ; Steven R. Schmid |
| title_short | Manufacturing engineering and technology |
| title_sort | manufacturing engineering and technology |
| topic | Fertigungstechnik (DE-588)4329079-6 gnd Werkstoffkunde (DE-588)4079184-1 gnd |
| topic_facet | Fertigungstechnik Werkstoffkunde Lehrbuch |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017439717&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT kalpakjianserope manufacturingengineeringandtechnology AT schmidstevenr manufacturingengineeringandtechnology |