Plant monitoring and inspecting handbook:
Gespeichert in:
1. Verfasser: | |
---|---|
Format: | Buch |
Sprache: | English |
Veröffentlicht: |
Englewood Cliffs, NJ
Prentice-Hall
c 1995
|
Schlagworte: | |
Online-Zugang: | Inhaltsverzeichnis |
Beschreibung: | XXVIII, 319 S. Ill., graph. Darst. |
ISBN: | 0131242989 |
Internformat
MARC
LEADER | 00000nam a2200000zc 4500 | ||
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035 | |a (DE-599)BVBBV023760726 | ||
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041 | 0 | |a eng | |
049 | |a DE-634 | ||
082 | 0 | |a 658.27 | |
100 | 1 | |a Moffat, Donald W. |e Verfasser |4 aut | |
245 | 1 | 0 | |a Plant monitoring and inspecting handbook |c Donald W. Moffat |
264 | 1 | |a Englewood Cliffs, NJ |b Prentice-Hall |c c 1995 | |
300 | |a XXVIII, 319 S. |b Ill., graph. Darst. | ||
336 | |b txt |2 rdacontent | ||
337 | |b n |2 rdamedia | ||
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adam_text | Contents
Preface vii
Part
I THE PLANT S BUILDINGS AND STRUCTURES • 1
~| HOW TO TAKE CRITICAL MEASUREMENTS 3
Electronic Distance Measurements 4
Physical Measurement with Electronic Readout 5
Electronic Angles and Pitches 5
Measuring Thickness 5
Delta Measurements and Forecasts 6
Measurement of Surface Roughness 6
Vibration and Balance Measurements 7
xiii
Xiv Contents
2 MONITOR WALLS AND OTHER ENCLOSED
AREAS FOR DAMAGING MOISTURE 9
Detecting Internal Moisture 10
Dewpoint Transmitter for Walls and Enclosures 11
Remote Sensors 12
Multiple Probes Allow Complete Analysis 12
Display Freeze Feature 13
Nonelectronic Measurement of Moisture 14
Sensor-Recorders for Moisture 14
^ INSPECTIONS THAT EXTEND ROOF LIFE 17
How to Prepare for Inspections 17
The Inspecting and Monitoring Program 18
Preparing for the Semi-Annual Inspection 21
Conducting the Semi-Annual Walking Inspection 22
Procedures for the Post-Inspection 27
Monitoring Roof Repairs 31
Facts You Should Know About Roofing Materials 31
Characteristics of Basic Forms of Asphalt 31
Characteristics You Can Obtain in Roofing Materials 35
Summary of Material Selection 36
Looking to the Future 36
Protective/Reflective Coatings 37
Color of Roofing Material 38
4 EARTHQUAKES HAPPEN—
HOW TO MINIMIZE THEIR COSTS 43
How to Prepare the Plant for an Earthquake 44
Steps to Mitigate Damage 45
Electrical Systems 45
Water Distribution Systems 46
Contents XV
Flammable Gases Distribution Systems 46
Blueprints and Plant Layout 46
Inspecting Equipment Prepared to Withstand an Earthquake 47
General Emergency Supplies 48
Automatic Seismic Shutdown Equipment 50
Prepare for the Days Immediately After the Earthquake 51
First Priorities 51
Secondary Priorities 51
Life Goes On 52
Part
II OUTSIDE THE BUILDING • 53
^ MONITORING FLOODLIGHT PERFORMANCE 55
Objective of Floodlighting 55
How to Prepare for Monitoring 56
Monitoring Procedures 56
Evenness of Light—Designed for Illumination 56
Evenness of Light—Designed for Effect 59
Monitoring for Brightness—Designed for Illumination 60
Monitoring for Brightness—Designed for Effect 60
Monitoring for Color—Designed for Illumination 60
Monitoring for Color—Designed for Effect 61
Coordinated Turn-On—Designed for Illumination 61
Coordinated Turn-On—Designed for Effect 61
Importance of Individual Lamps—Designed for Illumination 62
Importance of Individual Lamps—Designed for Effect 62
Instruments for Monitoring Floodlight Performance 62
Certified Photometers 62
Certified Light Meters 63
Xvi Contents
£T SOIL, LIQUIDS, AND PESTS 65
The Plant s Electrical Grounding System 65
Components of an Industrial Grounding System 66
Resistances in the Grounding System 66
How to Measure Earth Ground 67
Features to Consider in Instruments for Testing Ground Rod 68
Soil, Tank, and Pond Measurements 69
Economy Meters 69
Unbreakable Probe 70
Waterproof, Floatable Models 70
Instruments with Microprocessor 71
Instruments with Cell Cup 71
Instrument with Attached Cup and External Probe 72
Water Quality Monitor 73
Calibrators 73
Recorders for pH Monitoring 75
Units for Controlling pH 75
Water Analysis Measurements 76
Measurement of Total Dissolved Solids (TDS) 76
Measurement of Dissolved Oxygen 76
Instruments for Selected Measurements 77
Water Analysis Test Kits 77
Detecting Leaks and Drips 78
Liquid Level Sensors and Controllers 78
Liquid Level Switch 78
Liquid Level Monitor System 79
Measuring Flow Rate 79
Straight-Forward Flow Measurement 79
In-Line Flow Indicator 80
Ultrasonic Flow Meters 81
Pest Repellers 82
Omni-Directional Broadcast 82
Directional Broadcast 82
Contents XVH
Part
III THE PLANT S WORKING ENVIRONMENT • 85
7 HEALTH AND SAFETY GUIDELINES
FOR EMPLOYERS 87
What Are OSHA s Aims and Authorities? 88
Where to Get Copies of Federal Standards 89
Individual State Standards 89
Variances 89
Workplace Inspections 90
Employee Complaints 91
Employer Responsibilities and Rights 91
Responsibilities of Employers 92
Rights of Employers 93
What Employers Should Know About OSHA Inspections 94
Inspection Priorities 94
Preparing for the Inspection 95
Inspector s Credentials and Limitations 95
Opening Conference 96
The Inspection Process 96
Closing Conference 97
Inspection Results 98
Citations 98
Penalties 98
Consultation Services for Employers 99
Consultation Procedure 100
Opening Conference 100
The Walk-Through 100
Closing Conference 101
Hazard Correction 101
Inspection Exemption 101
XViii Contents
Computer Search of OSHA Regulations 101
Psychometric Chart Software 102
Software for Inspecting HVAC Engineering 103
8 MONITORING TEMPERATURE IS MORE THAN
READING A THERMOMETER 105
Instruments for Measuring Area Temperature 106
Lowest Cost Instruments 106
Pocket Meter 107
Instruments with Separate Probe 107
Mechanical Instrument 109
Remote Probes 109
Noncontact Instruments for Measuring Spot Temperature 109
Rugged and Light Infrared Thermometer Ill
Economy Infrared Thermometer Ill
Meter with Narrow Cone 112
Target and Sights Displayed in Viewfinder 112
Microprocessor Base with Infrared Thermometer 113
Laser Sighting with Automatic Focus 113
Stationary Infrared Sensors 114
Dataloggers 115
Temperature Probe, Recorder, and Computer Software 115
Off-Line Datalogger 116
Programmable Datalogger, up to 40 Channels 117
Calibrators 118
Thermocouple Calibrator 118
RTD Calibrator 118
9 MONITORING HUMIDITY IN INDUSTRIAL
PLANTS 119
What Is Relative Humidity? 120
Contents [
It s Not the Heat, It s the Humidity 120
The Relation Between Dewpoint and Humidity 120
Instruments for Measuring Relative Humidity 121
Lowest Cost Instruments 121
Pocket Meters 122
Room Relative Humidity Sensor for Panel Mounting 122
Hygrometers with Separate Probes 122
Instruments That Display Dewpoint 123
Wall or Desktop Indicators 124
Humidity, Dewpoint Transmitters 124
Psychrometers 125
Sling Psychrometer 126
Battery-Operated Psychrometer 126
Electronic Psychrometers 126
All Parameter Model 127
Portable Monitors and Recorders 128
-| £ MONITORING NOISE AND LIGHT LEVELS 131
Noise and Hearing Guidelines and Rules 131
Definitions 132
Types of Noise 133
Effects on Hearing 133
Hearing Conservation Program 134
Monitoring Exposure Levels 134
Audiometric Testing 135
Two Types ofAudiograms 135
Audiogram Evaluation 136
Hearing Protectors 136
Employee Training 137
Record-Keeping 137
Noise and Hearing Checklist and Summary 138
You Must Monitor Noise Exposure 138
XX Contents
You Must Institute Controls 138
You Must Implement a Hearing Conservation Program 139
Monitoring Noise Exposure 139
Instruments for Monitoring Noise Level 141
Type II Industrial Meter 141
Sound Level Compliance Kit 142
Monitoring Industrial Lighting 142
Photometers 142
Four Light Meters with Selection of Coverage and Units 143
-| ~| SOFTWARE TO IMPROVE MONITORING
A JL EFFICIENCY 145
What One Comprehensive Software Package Does 146
Work Order Management 147
Scheduling 148
Job Plans 148
Asset Management 148
Bar Coding 149
Purchasing 150
Reports and Analysis 150
Features and Characteristics to Consider 151
Checklist of Features and Characteristics 151
~| sj AIR QUALITY IN THE WORKPLACE 155
Monitoring Air Particles 156
Specifications for Airborne Particle Monitors 156
Monitoring Gases in the Air 157
Halogen Leak Detectors 157
Personal Oxygen Monitor 158
Single Gas Analyzers 159
Multigas Analyzer Kit 159
Hazardous Gas Monitor and Alarm 159
Ozone Detectors 161
Contents XXi
Part
IV UTIUTIES AND SERVICES -163
-| ^ MONITORING THE PLANT S ELECTRICAL
A *J POWER 165
Instruments for Monitoring Voltage, Current, and Other Basic Quantities 165
Voltage Indicators 166
Multimeters 166
Analog Multimeters 167
Digital Multimeters 169
Versatile Multimeters—Power Analyzers 172
Monitoring Electric Supply Quality 174
AC Power Line Conditions Monitors 175
Instruments for Detailed Analysis and Recording 177
Types and Significance of Disturbances 177
Instruments for Monitoring and Recording Power Lines 178
¦t A CONTROL OF INTERIOR LIQUID
-¦- AND CHEMICAL SYSTEMS 183
Component Compatibility 184
Measuring and Controlling the Flow of Fluids 184
Sensors 184
Connecting Cable 186
Meters/Totalizers/Controllers 186
Liquid Batch Control 186
Conductivity Controller 188
Hand-Held Refractometers 188
Reference Solutions for pH and Conductivity 189
Metering Requirements of the Environmental Protection Agency 190
XXif Contents
| ^ MONITORING GAS LEVELS IN THE PLANT 193
Problems Arising from Undesirable Levels of Gas 194
Instruments for Monitoring Gas Levels 195
Combustible Gas Monitor 195
Narrow-Range Gas Monitors 197
Single, Selectable Gas Monitor/Alarm 197
Combustible Gas Monitor 201
Carbon Monoxide Monitors 202
Ethylene Oxide (ETO) Analyzers 202
Combustible and Refrigerant Gas Leak Detectors 202
Leak Detector 202
Calibrating Gas Monitoring Instruments 204
-| gl MONITORING DUCTED AND DIRECTED
A O AIR FLOW 207
Pocket Digital Manometers 208
Pressure with ±1% Accuracy 208
High Pressure Capabilities 208
Vane Anemometers 209
Three Models for 30 to 10,000 FPM 209
Quick Check Anemometer 210
Quick Check Air Velocity Meter 210
Air Velocity Meter for Fume Hoods and Spray Booths 211
Portable Differential Pressure Meter Kit 211
Air Volume Flow at Outlet or Inlet 212
Instruments with Combinations of Readings and Functions 212
Measure Air Velocity and Provide Monitor/Alarm 212
Hygrometer, Thermometer, Anemometer 213
Air Volume Flow, Temperature 214
Hot Wire Air Velocity and Temperature Meters 215
Air Velocity and Static Pressure 216
Air Velocity and Pressure Meter Kit 216
Contents XXlH
Four Channel Ultra-Low Air Flow and Pressure System 217
Collect HVAC Data and Trace Flow Patterns 217
HVAC Data Collection System 217
Air Balancing and Leak Detection 219
-| *J MONITORING POSITIVE AND NEGATIVE
A / PRESSURE LINES 221
Central Monitoring of Compressors 222
Monitoring a Linkage of up to 12 Compressors 223
Single Compressor Monitor 224
Unusual Items to Look for When the Monitoring Results
Are Not Acceptable 224
Temperature Range 225
Pressure Range 225
Repeatability 225
Hysteresis 225
Filter Characteristics 226
Flow Rate 226
Flow Direction 226
Orifice Flow Data 226
Part
V BUILDING SYSTEMS • 229
-| Q MONITORING INTEGRATED BUILDING
A O SYSTEMS 231
Features and Characteristics to Consider 232
Access Control 232
Access Monitoring 232
Xxiv Contents
Alarm Systems 232
Ancillary Operations 233
Closed Circuit Television 233
Common Language 233
Communication Media 233
Communications 233
Consultant 233
Customer Support 233
Date and Time 234
Distances 234
Downsizing 234
Duplication 234
Energy Efficiency 234
Graphic Display 234
Heat, Smoke, Fire Detection 235
HVAC Control 235
Integrated System 235
Intrusion Detection 235
Lighting Monitoring and Control 235
Local Monitoring 235
Manufacturing Processes 235
Manufacturing Systems 236
Memory 236
Nuisance Alarms 236
Outside Services 236
Presentation of Data 236
Preventive Maintenance 236
Recording Data 236
Reports 237
Schedules 237
Security Levels 237
Smoke Detection and Control 237
Snap-In Modules 237
Specialties and Conglomerates 237
Contents XXV
System Expansion 237
Telephone Dialing 237
Upgrades 237
-j O HOW THE PLANT S COMMUNICATION SYSTEM
A CAN HELP THE MONITORING AND INSPECTION
PROGRAM 239
Voice Communication 240
Telephone Test Sets 240
Walkie-Talkies 241
Remote Telephone Dialer 242
Telephone Ringer Accompaniments 243
Communicating by Facsimile 243
Monitoring and Inspecting the Communication System 245
Cable Pair Testers 245
Twisted Pair Scanner 245
Fault Scanner 246
Cable Tracers and Analyzers 247
Part
VI EQUIPMENT AND OPERATIONS • 249
^ ft MONITORING AND PROTECTING THE PLANT S
£ 3 ELECTRIC MOTORS 251
Three-Phase Motor Protectors 252
Three Low Cost Models 252
Comprehensive Protection Model 253
Motor Protector with Short Cycling Sensing 253
Single Phase Motor Protector 254
Xxvi Contents
Surge and Noise Suppressors 255
Audible Alarm 255
Hospital Grade Ensures Grounding Reliability 255
Hard-Wired Surge Suppressor 256
Clamp-On Power Meter with Graphics Display 256
^ - MONITORING MECHANICAL
¦** A EQUIPMENT IN THE PLANT 259
Monitoring for Vibration 260
Instruments for Reading Vibration 260
Vibration Meter and Recorder 261
Rugged, Handheld Vibration Meter 261
Vibration Analyzer 262
Clipboard Vibration Meters 263
Panel-Mounted Vibration Meter 263
Vibration Switch 264
Machine Vibration and Balance Analyzer 264
Machine Balance/Vibration Analyzer 266
Vibration Calibrator 267
Monitoring the Condition of Bearings 267
Bearing Condition Indicator 268
Quantitative Bearing and Gear Analyzer 268
General Machine Noise Monitoring 269
Monitoring the Rotating and Linear Speed of Machinery and Equipment 269
Mechanical Surface Speed Indicator 269
Noncontact Tachometers 269
Electronic Contact Tachometers 270
Programmable Multipurpose Tachometer 270
Oil Analyzers 272
Computer for Overall Machine Monitoring and Inspecting 273
Balancing Programs 273
Alignment Programs 273
Contents XXVii
Miscellaneous Programs 274
Monitoring Brake Performance 274
Electronic Caliper 275
** sy LEAKS, SPILLS, RUN-OFFS, AND CLEANUPS 277
Fluid Purification and Separator Systems 278
Condensate Oil-Water Separator. 279
Centrifugal Separator 279
Wastewater Reduction Machines 282
Cleaning Liquids by Filtering 283
Products for Containment and Cleaning Up 284
Cleanup Absorbents 285
Cleanup Chemicals 285
Emergency Spill Kits 286
^ ^ BOILERS AND OTHER LARGE-SCALE
¦4*y COMBUSTION EQUIPMENT 287
Temperature Measurements 287
Selectable Resolution Thermocouple Thermometer 288
Shirt Pocket-Size Thermometer 288
Rugged Industrial Duty High Temperature Thermometers 288
Inexpensive Meter for up to 1382°F 289
Thermometer for Measuring Surface Temperature 290
Thermometers for 1999 Degrees and Above 290
Low Cost Thermometer for Reading up to 1200 F 292
Monitoring with Panel Mounted Instruments 292
The Importance of Boiler Efficiency 294
Cost Savings 294
Pollution Control 294
Continuous Versus Single Readings 294
Boiler Efficiency Analyzer 295
XXViii Contents
Portable Operator s Terminal (POT) 296
Portable Combustion Analyzer 296
Technical Specifications 297
Appendix
A GLOSSARY OF PLANT ENGINEERING
TERMS 299
Appendix
B STATE APPROVED PLANS UNDER
FEDERAL OSHA 307
INDEX 315
|
any_adam_object | 1 |
author | Moffat, Donald W. |
author_facet | Moffat, Donald W. |
author_role | aut |
author_sort | Moffat, Donald W. |
author_variant | d w m dw dwm |
building | Verbundindex |
bvnumber | BV023760726 |
ctrlnum | (OCoLC)832597394 (DE-599)BVBBV023760726 |
dewey-full | 658.27 |
dewey-hundreds | 600 - Technology (Applied sciences) |
dewey-ones | 658 - General management |
dewey-raw | 658.27 |
dewey-search | 658.27 |
dewey-sort | 3658.27 |
dewey-tens | 650 - Management and auxiliary services |
discipline | Wirtschaftswissenschaften |
format | Book |
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illustrated | Illustrated |
indexdate | 2024-07-09T21:36:16Z |
institution | BVB |
isbn | 0131242989 |
language | English |
oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-017402969 |
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physical | XXVIII, 319 S. Ill., graph. Darst. |
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spelling | Moffat, Donald W. Verfasser aut Plant monitoring and inspecting handbook Donald W. Moffat Englewood Cliffs, NJ Prentice-Hall c 1995 XXVIII, 319 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Instandhaltung (DE-588)4027145-6 gnd rswk-swf Fabrikinspektion (DE-588)4277179-1 gnd rswk-swf Fabrikinspektion (DE-588)4277179-1 s Instandhaltung (DE-588)4027145-6 s DE-604 HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017402969&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
spellingShingle | Moffat, Donald W. Plant monitoring and inspecting handbook Instandhaltung (DE-588)4027145-6 gnd Fabrikinspektion (DE-588)4277179-1 gnd |
subject_GND | (DE-588)4027145-6 (DE-588)4277179-1 |
title | Plant monitoring and inspecting handbook |
title_auth | Plant monitoring and inspecting handbook |
title_exact_search | Plant monitoring and inspecting handbook |
title_full | Plant monitoring and inspecting handbook Donald W. Moffat |
title_fullStr | Plant monitoring and inspecting handbook Donald W. Moffat |
title_full_unstemmed | Plant monitoring and inspecting handbook Donald W. Moffat |
title_short | Plant monitoring and inspecting handbook |
title_sort | plant monitoring and inspecting handbook |
topic | Instandhaltung (DE-588)4027145-6 gnd Fabrikinspektion (DE-588)4277179-1 gnd |
topic_facet | Instandhaltung Fabrikinspektion |
url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017402969&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
work_keys_str_mv | AT moffatdonaldw plantmonitoringandinspectinghandbook |