Induction welding of fiber reinforced thermoplastic polymer composites to metals:
Saved in:
| Main Author: | |
|---|---|
| Format: | Thesis Book |
| Language: | English German |
| Published: |
Kaiserslautern
Institut für Verbundwerkstoffe
2007
|
| Edition: | Als Ms. gedr. |
| Series: | IVW-Schriftenreihe
75 |
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Item Description: | Zsfassung in dt. Sprache |
| Physical Description: | XV, 140 S. Ill., graph. Darst. |
| ISBN: | 9783934930711 |
Staff View
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| 245 | 1 | 0 | |a Induction welding of fiber reinforced thermoplastic polymer composites to metals |c Rudi Velthuis |
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| 264 | 1 | |a Kaiserslautern |b Institut für Verbundwerkstoffe |c 2007 | |
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Record in the Search Index
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|---|---|
| adam_text | IVW - SCHRIFTENREIHE BAND 75 INSTITUT FUER VERBUNDWERKSTOFFE GMBH -
KAISERSLAUTERN RUDI VELTHUIS INDUCTION WELDING OF FIBER REINFORCED
THERMOPLASTIC POLYMER COMPOSITES TO METALS TABLE OF CONTENT V TABLE OF
CONTENT PREFACE III TABLE OF CONTENT V ABBREVIATIONS VIII SYMBOLS USED
XI KURZFASSUNG XIII 1 INTRODUCTION AND OBJECTIVES 1 1.1 FIBER REINFORCED
POLYMER COMPOSITES 1 1.2 PROCESS CHAIN TP-FRPC 2 1.2.1 MANUFACTURING OF
SEMI-FINISHED SHEETS 2 1.2.2 THERMOFORMING 4 1.2.3 JOINING TECHNOLOGIES
FOR TP-FRPC 5 1.3 WELDING 7 1.3.1 LEADING EDGE SECTION (J-NOSE) IN
AEROSPACE APPLICATIONS 7 1.3.2 REAR SEAT-BACK SUPPORT IN AUTOMOTIVE
APPLICATIONS 8 1.4 METAL-POLYMER JOINTS 10 1.5 OBJECTIVES 10 2 STATE OF
THE ART 12 2.1 WELDING OF POLYMERS / FRPC 12 2.2 WELDING OF FRPC/METAL
15 2.2.1 THEORY OF ADHESION 15 2.2.2 INFLUENCE OF THE SURFACE TREATMENT
18 2.2.3 OVERVIEW OF METAL-POLYMER COMPOSITES AND THE INFLUENCE OF
THERMAL PROPERTIES ON THE BONDING QUALITY 21 2.2.4 COMPARISON OF THE
TESTING METHODS 24 2.2.5 DEGRADATION MECHANISM OF DISSIMILAR MATERIALS
DUE TO GALVANIC CORROSION 26 2.2.6 THERMAL DEGRADATION OF POLYMERS AND
CONSOLIDATION 28 2.2.7 LONG-TIME BEHAVIOR OF CFRPC AND JOINTS 30 VI
TABLE OF CONTENT 2.3 INDUCTION HEATING 31 2.4 MATERIAL PROPERTIES AND
EQUIPMENT PARAMETERS FOR INDUCTION WELDING 34 2.4.1 FREQUENCY 35 2.4.2
RELATIVE MAGNETIC PERMEABILITY 37 2.4.3 ELECTRICAL RESISTIVITY 39 2.4.4
SPECIFIC HEAT CAPACITY 40 2.5 EXISTING MODEIS FOR WELDING TIME
ESTIMATION 40 3 EXPERIMENTAL PARI 42 3.1 EQUIPMENT 42 3.1.1 INDUCTION
WELDING EQUIPMENT 42 3.1.2 INDUCTOR 45 3.1.3 SAMPLE HOLDER 46 3.1.4
PRESSING TOOL 48 3.1.4.1 STANDARD PRESSING TOOL 48 3.1.4.2 TEMPERED
PRESSING TOOL 49 3.1.5 EQUIPMENT USED FOR CONTACT CORROSION EXPERIMENTS
50 3.1.6 CHAMBER FOR OXYGEN EXCLUSION 52 3.2 MATERIAL USED AND
MANUFACTURING PARAMETERS 52 3.3 DESIGN OF EXPERIMENTS 59 3.3.1 SURFACE
TREATMENT AND FABRIC TYPE 59 3.3.2 CONSOLIDATION AND COOLING 61 3.3.3
ENVIRONMENTAL CONDITIONS 62 3.4 PROTOCOL FOR MANUFACTURING JOINTS 64 3.5
TESTING METHOD AND SAMPLE GEOMETRY 64 3.5.1 SINGLE-LAP JOINTS IN
ACCORDANCE WITH DIN EN 1465 64 3.5.2 DOUBLE-LAP JOINTS IN ACCORDANCE
WITH ASTM D 3528 67 3.6 STATISTICAL ANALYSES 69 4 SURFACE
CHARACTERIZATION, PRE-TREATMENTS, AND SAMPLE QUALITY 70 4.1 SURFACE
TOPOGRAPHY BY SCANNING ELECTRON MICROSCOPY AND LASER PROFILOMETER 70
TABLE OF CONTENT VII 4.2 CONTACT ANGLE MEASUREMENTS 73 4.3 X-RAY
PHOTOELECTRON SPECTROSCOPY (XPS) RECORDINGS 74 4.4 THERMAL ELASTIC LOAD
ANALYSIS (TSA) RECORDINGS 75 5 RESULTS 77 5.1 INFLUENCE OF THE TESTING
ORIENTATION AND THE TYPE OF FABRIC 78 5.2 INFLUENCE OF THE MECHANICAL
AND CHEMICAL SURFACE PRE-TREATMENT OF THE METALLICJOINING PARTNER 79 5.3
INFLUENCE OF THE PHYSICAL SURFACE PRE-TREATMENT OF CFRPC AND METAL 83
5.4 INFLUENCE OF THE PRESSING FORCE 84 5.5 INFLUENCE OF THE ALUMINUM
TYPE 85 5.6 POLYMER INTERMEDIATE LAYER 85 5.7 COMBINING THE RESULTS 87
5.8 HOLDING TEMPERATURE, HOLDING TIME, AND COOLING RATE 92 5.9 INFLUENCE
OF CORROSION ON THE SHEAR TENSILE STRENGTH 96 5.10 DEGRADATION
TEMPERATURE AND INFLUENCE ON THE SHEAR TENSILE STRENGTH ... 103 5.11
COMPARISON OF INDUCTION WELDING AND ADHESIVE BONDING 106 5.12 TRANSFER
OF THE GENERATED INFORMATION 108 6 BUILDING A MODEL FOR PREDICTING
INDUCTIVE HEAT GENERATION 110 6.1 EXPERIMENTAL MEASUREMENT OF HEATING
AIMG3-CF/PA66 110 6.2 ANALYTICAL MODEL 111 6.3 FE-MODEL 112 7 SUMMARY
117 8 APPENDIX 119 8.1 APPENDIX 1: MECHANICAL PROPERTIES OF CF/PA66, AND
CF/PEEK, THE METALS USED 119 8.2 APPENDIX 2: THERMAL PROPERTIES OF THE
METALS AND FIBER REINFORCED POLYMERS USED 120 8.3 APPENDIX 3: PROPERTIES
OF THE POLYMER, FIBERS, FABRICS, AND COMPOSITES USED 122 9 REFERENCES
125
|
| adam_txt |
IVW - SCHRIFTENREIHE BAND 75 INSTITUT FUER VERBUNDWERKSTOFFE GMBH -
KAISERSLAUTERN RUDI VELTHUIS INDUCTION WELDING OF FIBER REINFORCED
THERMOPLASTIC POLYMER COMPOSITES TO METALS TABLE OF CONTENT V TABLE OF
CONTENT PREFACE III TABLE OF CONTENT V ABBREVIATIONS VIII SYMBOLS USED
XI KURZFASSUNG XIII 1 INTRODUCTION AND OBJECTIVES 1 1.1 FIBER REINFORCED
POLYMER COMPOSITES 1 1.2 PROCESS CHAIN TP-FRPC 2 1.2.1 MANUFACTURING OF
SEMI-FINISHED SHEETS 2 1.2.2 THERMOFORMING 4 1.2.3 JOINING TECHNOLOGIES
FOR TP-FRPC 5 1.3 WELDING 7 1.3.1 LEADING EDGE SECTION (J-NOSE) IN
AEROSPACE APPLICATIONS 7 1.3.2 REAR SEAT-BACK SUPPORT IN AUTOMOTIVE
APPLICATIONS 8 1.4 METAL-POLYMER JOINTS 10 1.5 OBJECTIVES 10 2 STATE OF
THE ART 12 2.1 WELDING OF POLYMERS / FRPC 12 2.2 WELDING OF FRPC/METAL
15 2.2.1 THEORY OF ADHESION 15 2.2.2 INFLUENCE OF THE SURFACE TREATMENT
18 2.2.3 OVERVIEW OF METAL-POLYMER COMPOSITES AND THE INFLUENCE OF
THERMAL PROPERTIES ON THE BONDING QUALITY 21 2.2.4 COMPARISON OF THE
TESTING METHODS 24 2.2.5 DEGRADATION MECHANISM OF DISSIMILAR MATERIALS
DUE TO GALVANIC CORROSION 26 2.2.6 THERMAL DEGRADATION OF POLYMERS AND
CONSOLIDATION 28 2.2.7 LONG-TIME BEHAVIOR OF CFRPC AND JOINTS 30 VI
TABLE OF CONTENT 2.3 INDUCTION HEATING 31 2.4 MATERIAL PROPERTIES AND
EQUIPMENT PARAMETERS FOR INDUCTION WELDING 34 2.4.1 FREQUENCY 35 2.4.2
RELATIVE MAGNETIC PERMEABILITY 37 2.4.3 ELECTRICAL RESISTIVITY 39 2.4.4
SPECIFIC HEAT CAPACITY 40 2.5 EXISTING MODEIS FOR WELDING TIME
ESTIMATION 40 3 EXPERIMENTAL PARI 42 3.1 EQUIPMENT 42 3.1.1 INDUCTION
WELDING EQUIPMENT 42 3.1.2 INDUCTOR 45 3.1.3 SAMPLE HOLDER 46 3.1.4
PRESSING TOOL 48 3.1.4.1 STANDARD PRESSING TOOL 48 3.1.4.2 TEMPERED
PRESSING TOOL 49 3.1.5 EQUIPMENT USED FOR CONTACT CORROSION EXPERIMENTS
50 3.1.6 CHAMBER FOR OXYGEN EXCLUSION 52 3.2 MATERIAL USED AND
MANUFACTURING PARAMETERS 52 3.3 DESIGN OF EXPERIMENTS 59 3.3.1 SURFACE
TREATMENT AND FABRIC TYPE 59 3.3.2 CONSOLIDATION AND COOLING 61 3.3.3
ENVIRONMENTAL CONDITIONS 62 3.4 PROTOCOL FOR MANUFACTURING JOINTS 64 3.5
TESTING METHOD AND SAMPLE GEOMETRY 64 3.5.1 SINGLE-LAP JOINTS IN
ACCORDANCE WITH DIN EN 1465 64 3.5.2 DOUBLE-LAP JOINTS IN ACCORDANCE
WITH ASTM D 3528 67 3.6 STATISTICAL ANALYSES 69 4 SURFACE
CHARACTERIZATION, PRE-TREATMENTS, AND SAMPLE QUALITY 70 4.1 SURFACE
TOPOGRAPHY BY SCANNING ELECTRON MICROSCOPY AND LASER PROFILOMETER 70
TABLE OF CONTENT VII 4.2 CONTACT ANGLE MEASUREMENTS 73 4.3 X-RAY
PHOTOELECTRON SPECTROSCOPY (XPS) RECORDINGS 74 4.4 THERMAL ELASTIC LOAD
ANALYSIS (TSA) RECORDINGS 75 5 RESULTS 77 5.1 INFLUENCE OF THE TESTING
ORIENTATION AND THE TYPE OF FABRIC 78 5.2 INFLUENCE OF THE MECHANICAL
AND CHEMICAL SURFACE PRE-TREATMENT OF THE METALLICJOINING PARTNER 79 5.3
INFLUENCE OF THE PHYSICAL SURFACE PRE-TREATMENT OF CFRPC AND METAL 83
5.4 INFLUENCE OF THE PRESSING FORCE 84 5.5 INFLUENCE OF THE ALUMINUM
TYPE 85 5.6 POLYMER INTERMEDIATE LAYER 85 5.7 COMBINING THE RESULTS 87
5.8 HOLDING TEMPERATURE, HOLDING TIME, AND COOLING RATE 92 5.9 INFLUENCE
OF CORROSION ON THE SHEAR TENSILE STRENGTH 96 5.10 DEGRADATION
TEMPERATURE AND INFLUENCE ON THE SHEAR TENSILE STRENGTH . 103 5.11
COMPARISON OF INDUCTION WELDING AND ADHESIVE BONDING 106 5.12 TRANSFER
OF THE GENERATED INFORMATION 108 6 BUILDING A MODEL FOR PREDICTING
INDUCTIVE HEAT GENERATION 110 6.1 EXPERIMENTAL MEASUREMENT OF HEATING
AIMG3-CF/PA66 110 6.2 ANALYTICAL MODEL 111 6.3 FE-MODEL 112 7 SUMMARY
117 8 APPENDIX 119 8.1 APPENDIX 1: MECHANICAL PROPERTIES OF CF/PA66, AND
CF/PEEK, THE METALS USED 119 8.2 APPENDIX 2: THERMAL PROPERTIES OF THE
METALS AND FIBER REINFORCED POLYMERS USED 120 8.3 APPENDIX 3: PROPERTIES
OF THE POLYMER, FIBERS, FABRICS, AND COMPOSITES USED 122 9 REFERENCES
125 |
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| dewey-full | 671.5215 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 671 - Metalworking & primary metal products |
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| dewey-sort | 3671.5215 |
| dewey-tens | 670 - Manufacturing |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| discipline_str_mv | Werkstoffwissenschaften / Fertigungstechnik |
| edition | Als Ms. gedr. |
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| id | DE-604.BV023183807 |
| illustrated | Illustrated |
| index_date | 2024-07-02T20:02:22Z |
| indexdate | 2024-07-09T21:12:31Z |
| institution | BVB |
| isbn | 9783934930711 |
| language | English German |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-016370300 |
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| physical | XV, 140 S. Ill., graph. Darst. |
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| series | IVW-Schriftenreihe |
| series2 | IVW-Schriftenreihe |
| spelling | Velthuis, Rudi 1978- Verfasser (DE-588)136041256 aut Induction welding of fiber reinforced thermoplastic polymer composites to metals Rudi Velthuis Als Ms. gedr. Kaiserslautern Institut für Verbundwerkstoffe 2007 XV, 140 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier IVW-Schriftenreihe 75 Zsfassung in dt. Sprache Zugl.: Kaiserslautern, Techn. Univ., Diss., 2007 Polymere (DE-588)4046699-1 gnd rswk-swf Metall (DE-588)4038860-8 gnd rswk-swf Induktionsschweißen (DE-588)4360031-1 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Induktionsschweißen (DE-588)4360031-1 s Polymere (DE-588)4046699-1 s Metall (DE-588)4038860-8 s DE-604 IVW-Schriftenreihe 75 (DE-604)BV013248875 75 GBV Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016370300&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Velthuis, Rudi 1978- Induction welding of fiber reinforced thermoplastic polymer composites to metals IVW-Schriftenreihe Polymere (DE-588)4046699-1 gnd Metall (DE-588)4038860-8 gnd Induktionsschweißen (DE-588)4360031-1 gnd |
| subject_GND | (DE-588)4046699-1 (DE-588)4038860-8 (DE-588)4360031-1 (DE-588)4113937-9 |
| title | Induction welding of fiber reinforced thermoplastic polymer composites to metals |
| title_auth | Induction welding of fiber reinforced thermoplastic polymer composites to metals |
| title_exact_search | Induction welding of fiber reinforced thermoplastic polymer composites to metals |
| title_exact_search_txtP | Induction welding of fiber reinforced thermoplastic polymer composites to metals |
| title_full | Induction welding of fiber reinforced thermoplastic polymer composites to metals Rudi Velthuis |
| title_fullStr | Induction welding of fiber reinforced thermoplastic polymer composites to metals Rudi Velthuis |
| title_full_unstemmed | Induction welding of fiber reinforced thermoplastic polymer composites to metals Rudi Velthuis |
| title_short | Induction welding of fiber reinforced thermoplastic polymer composites to metals |
| title_sort | induction welding of fiber reinforced thermoplastic polymer composites to metals |
| topic | Polymere (DE-588)4046699-1 gnd Metall (DE-588)4038860-8 gnd Induktionsschweißen (DE-588)4360031-1 gnd |
| topic_facet | Polymere Metall Induktionsschweißen Hochschulschrift |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016370300&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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| work_keys_str_mv | AT velthuisrudi inductionweldingoffiberreinforcedthermoplasticpolymercompositestometals |