Model-based fault detection for a hydraulic servo axis:
Saved in:
| Main Author: | |
|---|---|
| Format: | Thesis Book |
| Language: | English |
| Published: |
Düsseldorf
VDI-Verl.
2006
|
| Edition: | Als Ms. gedr. |
| Series: | Fortschritt-Berichte VDI
Reihe 8, Meß-, Steuerungs- und Regelungstechnik ; 1105 |
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XII, 148 S. Ill., graph. Darst. 21 cm |
| ISBN: | 3185105087 |
Staff View
MARC
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| 490 | 0 | |a Berichte aus dem Institut für Automatisierungstechnik der TU Darmstadt | |
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| adam_text | FORTSCHRITT-BERICHTE VDI REIHE 8 MESS-, STEUERUNGS- DIPL.-LNG. MARCO
MUNCHHOF, UND REGELUNGSTECHNIK M.S./SUNY, ERZHAUSEN NR. 1105 1
MODEL-BASED FAULT DETECTION FOR A HYDRAULIC SERVO AXIS BERICHTE AUS DEM
INSTITUTFUR AUTOMATISIERUNGSTECHNIK DERTU DARMSTADT VLI CONTENTS SYMBOLS
X 1. INTRODUCTION 1 1.1 GOALS OF AND APPROACH TO THIS RESEARCH WORK 3
1.2 INTRODUCTION TO THE LINEAR HYDRAULIC SERVO AXIS 5 1.3 FAILURE RATES
AND STATISTICS OF FAULTS IN SERVO HYDRAULICS 6 1.4 STATE OF THE ART 8
1.5 AREAS FOR RESEARCH 14 2. FAULT DETECTION AND DIAGNOSIS METHODS 16
2.1 CONVENTIONAL METHODS 16 2.2 MODEL-BASED METHODS 17 2.2.1 ANALYSIS OF
SIGNAL MODELS 18 2.2.2 ANALYSIS OF PROCESS MODELS 18 2.3 CHANGE
DETECTION 21 2.3.1 LIMIT CHECKING 21 2.3.2 ADVANCED METHODS 22 2.3.3
TIME-WINDOW AVERAGE AND VARIANCE 22 2.3.4 GEOMETRIC MOVING AVERAGE 22
2.4 SUMMARY 23 3. DESCRIPTION OF TESTBED 24 3.1 TESTBED 25 3.1.1 PUMP
AND FLUID STORAGE TANK 25 3.1.2 CONNECTION LINES 26 3.1.3 PROPORTIONAL
VALVE 27 3.1.4 HYDRAULIC CYLINDER 27 3.1.5 MECHANICAL LOAD 28 3.1.6
HYDRAULIC NUMERIC CONTROL 28 3.1.7 HYDRAULIC FLUID 28 3.1.8 ELECTRICAL
CABINET 28 3.1.9 RAPID CONTROL PROTOTYPING SYSTEM 30 3.2 FAULT DETECTION
AT THE TESTBED 30 3.3 SUMMARY 33 VIIJ CONTENTS 4. FAULTS INSERTED 34 4.1
SENSOR FAULTS (FS...) 35 4.2 PROCESS FAULTS (F...) 36 4.2.1 PRESSURE
DISCHARGE AND STOP VALVES CLOSED (F1-F5) 36 4.2.2 PROPORTIONAL VALVE
FAULTS (F6-1 THROUGH F6-6) 37 4.2.3 CYLINDER FAULTS (F7-1.F7-2) 38 4.3
SUMMARY 39 5. FAULT DETECTION WITH PHYSICS-BASED MODELING FOR THE
HYDRAULIC VALVE AND CYLINDER 40 5.1 MODEL OF PROPORTIONAL VALVE AND
HYDRAULIC CYLINDER 41 5.1.1 CYLINDER CHAMBER MODEL 41 5.1.2 VALVE FLOW
MODELS 43 5.1.3 LEAKAGE FLOW MODELS 45 5.1.4 COMBINED CYLINDER AND VALVE
MODEL 45 5.1.5 CHOICE OF MODEL OUTPUT 46 5.1.6 CHOICE OF MODEL SAMPLING
RATE 49 5.2 PARAMETERIZATION OF MODEL 51 5.2.1 LINEAR APPROXIMATION OF
THE VALVE CHARACTERISTICS 52 5.2.2 POLYNOMIAL APPROXIMATION OF THE VALVE
CHARACTERISTICS 55 5.2.3 TEMPERATURE DEPENDENCE OF THE MODEL PARAMETERS
57 5.3 FAULT DETECTION 58 5.3.1 PARITY EQUATIONS 58 5.3.2 SUMMARY OF
PARITY EQUATIONS 66 5.3.3 PARAMETER ESTIMATION 68 5.4 SUMMARY 73 6.
FAULT DETECTION WITH LOCAL LINEAR NEURAL NETWORKS 75 6.1 INTRODUCTION TO
LOLIMOT 76 6.2 HOW MODEL 79 6.3 PISTON MODEL 88 6.4 SUMMARY 94 7. FAULT
DETECTION WITH PHYSICS-BASED MODELING FOR THE EXTERNAL LOAD 97 7.1
GENERIC LOAD MODEL 98 7.1.1 FORCE GENERATION 99 7.1.2 INERTIAL EFFECTS
99 7.1.3 DISPLACEMENT DEPENDENT FORCES 99 CONTENTS IX 7.1.4 VELOCITY
DEPENDENT FORCES 100 7.1.5 OVERALL BLOCK DIAGRAM AND MODEL 101 7.1.6
PARAMETERIZATION OF MODEL 102 7.2 FAULT DETECTION 103 7.2.1 PARITY
EQUATIONS 103 7.2.2 PARAMETER ESTIMATION 104 7.3 SUMMARY OF LOAD MODEL
105 7.4 COMPARISON OF SENSOR FAULT SENSITIVITY 108 8. OUTLOOK 112 8.1
ANALYTICAL SENSOR REDUNDANCY 112 8.2 HARDWARE REDUNDANCY 113 9. SUMMARY
115 APPENDIX 117 A. HYDRAULIC COMPONENTS - PHYSICAL MODELING 118 A.I
SOME FLUID DYNAMIC PROPERTIES 118 A.1.1 MASS BALANCE 118 A.1.2 MOMENTUM
BALANCE 119 A.1.3 ENERGY BALANCE 120 A.1.4 HYDRAULIC FLOW 120 A.1.5
COMPRESSIBILITY 122 A.2 INDIVIDUAL COMPONENTS 122 A.2.1 HYDRAULIC FLUID
PROPERTIES 122 A.2.2 ROTARY HYDRAULIC MACHINES 123 A.2.3 TRANSMISSION
LINES 126 A.2.4 HYDRAULIC CONTROL VALVES 128 A.2.5 HYDRAULIC LINEAR
CONVERTERS 130 A.2.6 HYDRAULIC ACCUMULATORS 130 B. INPUT SIGNALS 133 C.
DATASHEETS 134 BIBLIOGRAPHY 146 OWN PUBLICATIONS 148
|
| adam_txt |
FORTSCHRITT-BERICHTE VDI REIHE 8 MESS-, STEUERUNGS- DIPL.-LNG. MARCO
MUNCHHOF, UND REGELUNGSTECHNIK M.S./SUNY, ERZHAUSEN NR. 1105 1
MODEL-BASED FAULT DETECTION FOR A HYDRAULIC SERVO AXIS BERICHTE AUS DEM
INSTITUTFUR AUTOMATISIERUNGSTECHNIK DERTU DARMSTADT VLI CONTENTS SYMBOLS
X 1. INTRODUCTION 1 1.1 GOALS OF AND APPROACH TO THIS RESEARCH WORK 3
1.2 INTRODUCTION TO THE LINEAR HYDRAULIC SERVO AXIS 5 1.3 FAILURE RATES
AND STATISTICS OF FAULTS IN SERVO HYDRAULICS 6 1.4 STATE OF THE ART 8
1.5 AREAS FOR RESEARCH 14 2. FAULT DETECTION AND DIAGNOSIS METHODS 16
2.1 CONVENTIONAL METHODS 16 2.2 MODEL-BASED METHODS 17 2.2.1 ANALYSIS OF
SIGNAL MODELS 18 2.2.2 ANALYSIS OF PROCESS MODELS 18 2.3 CHANGE
DETECTION 21 2.3.1 LIMIT CHECKING 21 2.3.2 ADVANCED METHODS 22 2.3.3
TIME-WINDOW AVERAGE AND VARIANCE 22 2.3.4 GEOMETRIC MOVING AVERAGE 22
2.4 SUMMARY 23 3. DESCRIPTION OF TESTBED 24 3.1 TESTBED 25 3.1.1 PUMP
AND FLUID STORAGE TANK 25 3.1.2 CONNECTION LINES 26 3.1.3 PROPORTIONAL
VALVE 27 3.1.4 HYDRAULIC CYLINDER 27 3.1.5 MECHANICAL LOAD 28 3.1.6
HYDRAULIC NUMERIC CONTROL 28 3.1.7 HYDRAULIC FLUID 28 3.1.8 ELECTRICAL
CABINET 28 3.1.9 RAPID CONTROL PROTOTYPING SYSTEM 30 3.2 FAULT DETECTION
AT THE TESTBED 30 3.3 SUMMARY 33 VIIJ CONTENTS 4. FAULTS INSERTED 34 4.1
SENSOR FAULTS (FS.) 35 4.2 PROCESS FAULTS (F.) 36 4.2.1 PRESSURE
DISCHARGE AND STOP VALVES CLOSED (F1-F5) 36 4.2.2 PROPORTIONAL VALVE
FAULTS (F6-1 THROUGH F6-6) 37 4.2.3 CYLINDER FAULTS (F7-1.F7-2) 38 4.3
SUMMARY 39 5. FAULT DETECTION WITH PHYSICS-BASED MODELING FOR THE
HYDRAULIC VALVE AND CYLINDER 40 5.1 MODEL OF PROPORTIONAL VALVE AND
HYDRAULIC CYLINDER 41 5.1.1 CYLINDER CHAMBER MODEL 41 5.1.2 VALVE FLOW
MODELS 43 5.1.3 LEAKAGE FLOW MODELS 45 5.1.4 COMBINED CYLINDER AND VALVE
MODEL 45 5.1.5 CHOICE OF MODEL OUTPUT 46 5.1.6 CHOICE OF MODEL SAMPLING
RATE 49 5.2 PARAMETERIZATION OF MODEL 51 5.2.1 LINEAR APPROXIMATION OF
THE VALVE CHARACTERISTICS 52 5.2.2 POLYNOMIAL APPROXIMATION OF THE VALVE
CHARACTERISTICS 55 5.2.3 TEMPERATURE DEPENDENCE OF THE MODEL PARAMETERS
57 5.3 FAULT DETECTION 58 5.3.1 PARITY EQUATIONS 58 5.3.2 SUMMARY OF
PARITY EQUATIONS 66 5.3.3 PARAMETER ESTIMATION 68 5.4 SUMMARY 73 6.
FAULT DETECTION WITH LOCAL LINEAR NEURAL NETWORKS 75 6.1 INTRODUCTION TO
LOLIMOT 76 6.2 HOW MODEL 79 6.3 PISTON MODEL 88 6.4 SUMMARY 94 7. FAULT
DETECTION WITH PHYSICS-BASED MODELING FOR THE EXTERNAL LOAD 97 7.1
GENERIC LOAD MODEL 98 7.1.1 FORCE GENERATION 99 7.1.2 INERTIAL EFFECTS
99 7.1.3 DISPLACEMENT DEPENDENT FORCES 99 CONTENTS IX 7.1.4 VELOCITY
DEPENDENT FORCES 100 7.1.5 OVERALL BLOCK DIAGRAM AND MODEL 101 7.1.6
PARAMETERIZATION OF MODEL 102 7.2 FAULT DETECTION 103 7.2.1 PARITY
EQUATIONS 103 7.2.2 PARAMETER ESTIMATION 104 7.3 SUMMARY OF LOAD MODEL
105 7.4 COMPARISON OF SENSOR FAULT SENSITIVITY 108 8. OUTLOOK 112 8.1
ANALYTICAL SENSOR REDUNDANCY 112 8.2 HARDWARE REDUNDANCY 113 9. SUMMARY
115 APPENDIX 117 A. HYDRAULIC COMPONENTS - PHYSICAL MODELING 118 A.I
SOME FLUID DYNAMIC PROPERTIES 118 A.1.1 MASS BALANCE 118 A.1.2 MOMENTUM
BALANCE 119 A.1.3 ENERGY BALANCE 120 A.1.4 HYDRAULIC FLOW 120 A.1.5
COMPRESSIBILITY 122 A.2 INDIVIDUAL COMPONENTS 122 A.2.1 HYDRAULIC FLUID
PROPERTIES 122 A.2.2 ROTARY HYDRAULIC MACHINES 123 A.2.3 TRANSMISSION
LINES 126 A.2.4 HYDRAULIC CONTROL VALVES 128 A.2.5 HYDRAULIC LINEAR
CONVERTERS 130 A.2.6 HYDRAULIC ACCUMULATORS 130 B. INPUT SIGNALS 133 C.
DATASHEETS 134 BIBLIOGRAPHY 146 OWN PUBLICATIONS 148 |
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| author_facet | Münchhof, Marco |
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| discipline_str_mv | Maschinenbau / Maschinenwesen |
| edition | Als Ms. gedr. |
| format | Thesis Book |
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| id | DE-604.BV023173364 |
| illustrated | Illustrated |
| index_date | 2024-07-02T19:58:43Z |
| indexdate | 2024-07-09T21:12:16Z |
| institution | BVB |
| isbn | 3185105087 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-016360005 |
| oclc_num | 179975599 |
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| owner | DE-210 DE-83 |
| owner_facet | DE-210 DE-83 |
| physical | XII, 148 S. Ill., graph. Darst. 21 cm |
| publishDate | 2006 |
| publishDateSearch | 2006 |
| publishDateSort | 2006 |
| publisher | VDI-Verl. |
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| series | Fortschritt-Berichte VDI |
| series2 | Fortschritt-Berichte VDI : Reihe 8, Meß-, Steuerungs- und Regelungstechnik Berichte aus dem Institut für Automatisierungstechnik der TU Darmstadt |
| spelling | Münchhof, Marco Verfasser aut Model-based fault detection for a hydraulic servo axis Marco Münchhof Als Ms. gedr. Düsseldorf VDI-Verl. 2006 XII, 148 S. Ill., graph. Darst. 21 cm txt rdacontent n rdamedia nc rdacarrier Fortschritt-Berichte VDI : Reihe 8, Meß-, Steuerungs- und Regelungstechnik 1105 Berichte aus dem Institut für Automatisierungstechnik der TU Darmstadt Zugl.: Darmstadt, Techn. Univ., Diss., 2006 Diagnosesystem (DE-588)4149458-1 gnd rswk-swf Fehlererkennung (DE-588)4133764-5 gnd rswk-swf Servohydraulik (DE-588)4471065-3 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Servohydraulik (DE-588)4471065-3 s Fehlererkennung (DE-588)4133764-5 s Diagnosesystem (DE-588)4149458-1 s DE-604 Fortschritt-Berichte VDI Reihe 8, Meß-, Steuerungs- und Regelungstechnik ; 1105 (DE-604)BV000882482 1105 HEBIS Datenaustausch Darmstadt application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016360005&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Münchhof, Marco Model-based fault detection for a hydraulic servo axis Fortschritt-Berichte VDI Diagnosesystem (DE-588)4149458-1 gnd Fehlererkennung (DE-588)4133764-5 gnd Servohydraulik (DE-588)4471065-3 gnd |
| subject_GND | (DE-588)4149458-1 (DE-588)4133764-5 (DE-588)4471065-3 (DE-588)4113937-9 |
| title | Model-based fault detection for a hydraulic servo axis |
| title_auth | Model-based fault detection for a hydraulic servo axis |
| title_exact_search | Model-based fault detection for a hydraulic servo axis |
| title_exact_search_txtP | Model-based fault detection for a hydraulic servo axis |
| title_full | Model-based fault detection for a hydraulic servo axis Marco Münchhof |
| title_fullStr | Model-based fault detection for a hydraulic servo axis Marco Münchhof |
| title_full_unstemmed | Model-based fault detection for a hydraulic servo axis Marco Münchhof |
| title_short | Model-based fault detection for a hydraulic servo axis |
| title_sort | model based fault detection for a hydraulic servo axis |
| topic | Diagnosesystem (DE-588)4149458-1 gnd Fehlererkennung (DE-588)4133764-5 gnd Servohydraulik (DE-588)4471065-3 gnd |
| topic_facet | Diagnosesystem Fehlererkennung Servohydraulik Hochschulschrift |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016360005&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV000882482 |
| work_keys_str_mv | AT munchhofmarco modelbasedfaultdetectionforahydraulicservoaxis |