Computerized maintenance management systems made easy: how to evaluate, select, and manage CMMS
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| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
New York [u.a.]
McGraw-Hill
2006
|
| Series: | McGraw-Hill maintenance
|
| Subjects: | |
| Online Access: | Table of contents Contributor biographical information Publisher description Inhaltsverzeichnis |
| Item Description: | Includes bibliographical references (p. 253-254) and index |
| Physical Description: | XI, 267 S. Ill., graph. Darst. |
| ISBN: | 0071469850 |
Staff View
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| 245 | 1 | 0 | |a Computerized maintenance management systems made easy |b how to evaluate, select, and manage CMMS |c Kishan Bagadia |
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| adam_text | Contents
Preface ix
Acknowledgments xi
Chapter 1. Maintenance Management 1
Chapter 2. Overview of CMMS 5
Computerized Maintenance Management System (CMMS) 5
CMMS Modules 6
Equipment management 6
Preventive maintenance (PM) 12
Labor 14
Planning/scheduling 21
Vendor 26
Inventory control 26
Purchasing 30
Budgeting 31
Additional features 32
Emerging technologies 33
Appendix 2A Machine Replacement Analysis 84
Economic life of a new machine 86
Existing machine s economic life 87
Appendix 2B ISO/QS Compliance Case Study 88
Appendix 2C Spare Parts Inventory Management 94
Appendix 2D Mobile Technology Case Studies 98
Rush Medical Center, Chicago, Illinois 98
Hewlett Packard, Corvallis, Oregon 99
Columbia Gas Transmission (Eastern United States) 99
Appendix 2E Mobile Technology Case Study 100
Using Mobile Handheld Units in Conjunction with CMMS 100
v
vi Contents
Chapter 3. How to Successfully Justify a Computerized
Maintenance System 103
Introduction 103
Roadblocks to CMMS Acquisition 104
Step by Step Process 105
Form a team 105
Identify problems with present system 106
Determine objectives, features, and benefits 108
Financial Analysis 114
Savings 114
Cost estimates 115
Set up Key Performance Indicators (KPIs) 118
Conclusion 120
Chapter 4. How to Specify, Evaluate, and Select a CMMS 121
Introduction 121
In House Development 121
Purchase Ready Made Software 122
Step by Step Process 123
Form a team 123
Establish a team 123
Determine the objectives 124
Identify the hardware alternatives 125
Develop the system specifications 126
Conduct preliminary screening 127
Further evaluation 127
Compile, Compare, and Select 133
Conclusion 133
Appendix 4A System Specifications Example 1 134
Introduction and instructions to suppliers 134
Customer profile 136
Corporate profile 136
General questions 137
Costing and pricing 139
System functional specification 139
Appendix 4B System Specifications Example 2 148
Module 1: functional location or hierarchy of equipment 148
Module 2: equipment specifications and parts lists 149
Module 3: work requests, work orders, and
work order planning 149
Module 4: preventive maintenance (PM) routes 151
Module 5: history 151
Module 6: central functions 152
Module 7: overall system functionality 152
Appendix 4C CMMS Vendor Comparison 153
Company—package price 154
Integration 156
Basic capabilities 160
Work order scheduling 163
Work order control 166
Inventory control and purchasing 172
Contents vii
Preventive and condition based maintenance I 178
Preventive and condition based maintenance II 181
Equipment history 184
Advanced functions and displays I 187
Advanced functions and displays II 190
Chapter 5. How to Implement a CMMS 195
Introduction 195
Why So Many CMMS Projects Fail 195
Step By Step Process for Implementing a CMMS Project 197
Form a team 197
Management commitment 201
Prepare for change 201
Order software/hardware 201
Define scope of project 202
Planning 202
Training 208
Installation and configuration 209
Data gathering 209
Data entry 214
Follow up/monitoring 214
Conclusion 216
Appendix 5A Case Study: CMMS Implementation 216
Chapter 6. How to Audit/Optimize Your CMMS 219
Introduction 219
How to Use This Audit 226
Audit Results 226
Conclusion 227
Appendix 6A CMMS Survey 227
Chapter 7. Computerized Maintenance Management System and
Total Productive Maintenance 241
Chapter 8. How to Turn Maintainance into a Profit Center 245
The Maintenance Image 245
Cost Center versus Profit Center Approach 246
How to Turn Maintenance Into a Profit Center 247
How can a CMMS help? 249
Profit Driven Maintenance (PDM) 252
Conclusion 252
Bibliography 253
Glossary 255
Index 259
|
| adam_txt |
Contents
Preface ix
Acknowledgments xi
Chapter 1. Maintenance Management 1
Chapter 2. Overview of CMMS 5
Computerized Maintenance Management System (CMMS) 5
CMMS Modules 6
Equipment management 6
Preventive maintenance (PM) 12
Labor 14
Planning/scheduling 21
Vendor 26
Inventory control 26
Purchasing 30
Budgeting 31
Additional features 32
Emerging technologies 33
Appendix 2A Machine Replacement Analysis 84
Economic life of a new machine 86
Existing machine's economic life 87
Appendix 2B ISO/QS Compliance Case Study 88
Appendix 2C Spare Parts Inventory Management 94
Appendix 2D Mobile Technology Case Studies 98
Rush Medical Center, Chicago, Illinois 98
Hewlett Packard, Corvallis, Oregon 99
Columbia Gas Transmission (Eastern United States) 99
Appendix 2E Mobile Technology Case Study 100
Using Mobile Handheld Units in Conjunction with CMMS 100
v
vi Contents
Chapter 3. How to Successfully Justify a Computerized
Maintenance System 103
Introduction 103
Roadblocks to CMMS Acquisition 104
Step by Step Process 105
Form a team 105
Identify problems with present system 106
Determine objectives, features, and benefits 108
Financial Analysis 114
Savings 114
Cost estimates 115
Set up Key Performance Indicators (KPIs) 118
Conclusion 120
Chapter 4. How to Specify, Evaluate, and Select a CMMS 121
Introduction 121
In House Development 121
Purchase Ready Made Software 122
Step by Step Process 123
Form a team 123
Establish a team 123
Determine the objectives 124
Identify the hardware alternatives 125
Develop the system specifications 126
Conduct preliminary screening 127
Further evaluation 127
Compile, Compare, and Select 133
Conclusion 133
Appendix 4A System Specifications Example 1 134
Introduction and instructions to suppliers 134
Customer profile 136
Corporate profile 136
General questions 137
Costing and pricing 139
System functional specification 139
Appendix 4B System Specifications Example 2 148
Module 1: functional location or hierarchy of equipment 148
Module 2: equipment specifications and parts lists 149
Module 3: work requests, work orders, and
work order planning 149
Module 4: preventive maintenance (PM) routes 151
Module 5: history 151
Module 6: central functions 152
Module 7: overall system functionality 152
Appendix 4C CMMS Vendor Comparison 153
Company—package price 154
Integration 156
Basic capabilities 160
Work order scheduling 163
Work order control 166
Inventory control and purchasing 172
Contents vii
Preventive and condition based maintenance I 178
Preventive and condition based maintenance II 181
Equipment history 184
Advanced functions and displays I 187
Advanced functions and displays II 190
Chapter 5. How to Implement a CMMS 195
Introduction 195
Why So Many CMMS Projects Fail 195
Step By Step Process for Implementing a CMMS Project 197
Form a team 197
Management commitment 201
Prepare for change 201
Order software/hardware 201
Define scope of project 202
Planning 202
Training 208
Installation and configuration 209
Data gathering 209
Data entry 214
Follow up/monitoring 214
Conclusion 216
Appendix 5A Case Study: CMMS Implementation 216
Chapter 6. How to Audit/Optimize Your CMMS 219
Introduction 219
How to Use This Audit 226
Audit Results 226
Conclusion 227
Appendix 6A CMMS Survey 227
Chapter 7. Computerized Maintenance Management System and
Total Productive Maintenance 241
Chapter 8. How to Turn Maintainance into a Profit Center 245
The Maintenance Image 245
Cost Center versus Profit Center Approach 246
How to Turn Maintenance Into a Profit Center 247
How can a CMMS help? 249
Profit Driven Maintenance (PDM) 252
Conclusion 252
Bibliography 253
Glossary 255
Index 259 |
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| spelling | Bagadia, Kishan Verfasser aut Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS Kishan Bagadia New York [u.a.] McGraw-Hill 2006 XI, 267 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier McGraw-Hill maintenance Includes bibliographical references (p. 253-254) and index Datenverarbeitung Plant maintenance Data processing Industrial equipment Maintenance and repair Data processing Instandhaltung (DE-588)4027145-6 gnd rswk-swf Datenverarbeitung (DE-588)4011152-0 gnd rswk-swf Instandhaltung (DE-588)4027145-6 s Datenverarbeitung (DE-588)4011152-0 s DE-604 http://www.loc.gov/catdir/toc/ecip0614/2006015593.html Table of contents http://www.loc.gov/catdir/enhancements/fy0703/2006015593-b.html Contributor biographical information http://www.loc.gov/catdir/enhancements/fy0703/2006015593-d.html Publisher description HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016155049&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Bagadia, Kishan Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS Datenverarbeitung Plant maintenance Data processing Industrial equipment Maintenance and repair Data processing Instandhaltung (DE-588)4027145-6 gnd Datenverarbeitung (DE-588)4011152-0 gnd |
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| title | Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS |
| title_auth | Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS |
| title_exact_search | Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS |
| title_exact_search_txtP | Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS |
| title_full | Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS Kishan Bagadia |
| title_fullStr | Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS Kishan Bagadia |
| title_full_unstemmed | Computerized maintenance management systems made easy how to evaluate, select, and manage CMMS Kishan Bagadia |
| title_short | Computerized maintenance management systems made easy |
| title_sort | computerized maintenance management systems made easy how to evaluate select and manage cmms |
| title_sub | how to evaluate, select, and manage CMMS |
| topic | Datenverarbeitung Plant maintenance Data processing Industrial equipment Maintenance and repair Data processing Instandhaltung (DE-588)4027145-6 gnd Datenverarbeitung (DE-588)4011152-0 gnd |
| topic_facet | Datenverarbeitung Plant maintenance Data processing Industrial equipment Maintenance and repair Data processing Instandhaltung |
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