Machinery failure analysis and troubleshooting:
Gespeichert in:
Hauptverfasser: | , |
---|---|
Format: | Buch |
Sprache: | English |
Veröffentlicht: |
Houston, Tex.
Gulf Publ.
1999
|
Ausgabe: | 3. ed. |
Schriftenreihe: | Practical machinery management for process plants
2 |
Schlagworte: | |
Online-Zugang: | Inhaltsverzeichnis |
Beschreibung: | XI, 668 S. Ill., graph. Darst. |
ISBN: | 0884156621 |
Internformat
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Datensatz im Suchindex
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adam_text | Titel: Machinery failure analysis and troubleshooting
Autor: Bloch, Heinz P.
Jahr: 1999
Contents
Acknowledgments..................................... ix
Preface.............................................. xi
1 The Failure Analysis and Troubleshooting System......... 1
Troubleshooting as an Extension of Failure Analysis. Causes of
Machinery Failures. Root Causes of Machinery Failure. References.
2 Metallurgical Failure Analysis........................ 10
Metallurgical Failure Analysis Methodology. Failure Analysis of
Bolted Joints. Shaft Failures. Stress Raisers in Shafts. Analysis of
Surface-Change Failures. Analyzing Wear Failures. Preventive
Action Planning Avoids Corrosion Failure. References.
3 Machinery Component Failure Analysis................. 79
Bearings in Distress. Rolling-Element Bearing Failures and Their
Causes. Patterns of Load Paths and Their Meaning in Bearing
Damage. Troubleshooting Bearings. Journal and Tilt-Pad Thrust
Bearings. Gear Failure Analysis. Preliminary Considerations.
Analytical Evaluation of Gear Theoretical Capability. Metallurgi-
cal Evaluation. General Mechanical Design. Lubrication. Defects
Induced by Other Train Components. Wear. Scoring. Surface
Fatigue. Failures from the Manufacturing Process. Breakage.
Lubricated Flexible-Coupling Failure Analysis. Gear-Coupling
Failure Analysis. Gear-Coupling Failure Mechanisms. Determin-
ing the Cause of Mechanical Seal Distress. Troubleshooting and
Seal-Failure Analysis. Summary of Mechanical Seal Failure
Analysis. Lubricant Considerations. Lubrication Failure Analysis.
Why Lube Oil Should Be Purified. Six Lube-Oil Analyses Are
Required. Periodic Sampling and Conditioning Routines Imple-
mented. Calculated Benefit-to-Cost Ratio. Wear-Particle Analy-
sis. Grease Failure Analysis. Magnetism in Turbomachinery.
References.
4 Machinery Troubleshooting.......................... 257
The Matrix Approach to Machinery Troubleshooting. Trou-
bleshooting Pumps. Troubleshooting Centrifugal Compressors,
Blowers, and Fans. Troubleshooting Reciprocating Compressors.
Troubleshooting Engines. Troubleshooting Steam Turbines. Trou-
bleshooting Gas Turbines. Troubleshooting Electric Motors.
Troubleshooting the Process. References.
5 Vibration Analysis................................. 351
Interpretation of Collected Data. Aerodynamic Flow-Induced
Vibrations. Establishing Safe Operating Limits for Machinery.
Appendix: Glossary of Vibration Terms. Formulas. References.
6 Generalized Machinery Problem-Solving Sequence....... 434
Situation Analysis. Cause Analysis. Action Planning and Genera-
tion. Decision Making. Planning for Change. References.
7 Statistical Approaches in Machinery Problem Solving..... 477
Machinery Failure Modes and Maintenance Strategies. Machinery
Maintenance Strategies. Hazard Plotting for Incomplete Failure
Data. Method to Identify Bad Repairs from Bad Designs.
References.
8 SneakAnalysis.................................... 523
Sneak Analysis Use. Sneak Circuits and Their Analysis. Histori-
cal Development of SCA. Topological Techniques. Cost, Sched-
ule, and Security Factors. Summary of Sneak Analysis. Conclu-
sion. References.
9 Formalized Failure Reporting as a Teaching Tool.......... 539
The Case of the High-Speed. Low-Flow Pump Failure. The Case
of the Tar Product Pump Failure.
10 The Seven-Cause Category Approach to Root-Cause
Failure Analysis................................... 573
Checklist Approaches Generally Available. Failure Statistics Can
Be Helpful. Systematic Approaches Always Valuable. Faulty
Design Causes Premature Bearing Failures. Fabrication and Pro-
cessing Errors Can Prove Costly. Operations Errors Can Cause
Frequent Bearing Failures. Maintenance Omissions Can Cause
Loss of Life. Awareness of Off-Design and Unintended Service
Conditions Needed to Prevent Failures. Making the Case for Fail-
ure Prevention Ahead of Failure Analysis. References.
11 Cause Analysis by Pursuing the Cause-and-Effect
Relationship...................................... 594
Two Types of Problems. The Cause-and-Effect Principle. Effec-
tive Solutions. Creative Solutions. Success Story.
12 Knowledge-Based Systems for Machinery
Failure Diagnosis.................................. 606
Examples of Knowledge-Based Systems. Identification and
Selection of Knowledge-Based System Applications. Project
Implementation. Expert-System Questionnaire. References.
13 Training and Organizing for Successful Failure Analysis
and Troubleshooting............................... 622
Specialist Training Should Be Considered. Professional Growth:
The Next Step. Organizing for Failure Analysis and Troubleshoot-
ing. Definition of Approach and Goals. Action Steps Outlined.
Development of Checklists and Procedures. Program Results.
Postscript: How to Find a Reliability Professional. References.
Appendix A Machinery Equipment Life Data................ 640
Appendix B Theory of Hazard Plotting.................... 643
Appendix C Glossary of Problem-Solving and
Decision Making Terms...................... 654
Appendix D Gear Nomenclature......................... 656
Index............................................... 657
|
adam_txt |
Titel: Machinery failure analysis and troubleshooting
Autor: Bloch, Heinz P.
Jahr: 1999
Contents
Acknowledgments. ix
Preface. xi
1 The Failure Analysis and Troubleshooting System. 1
Troubleshooting as an Extension of Failure Analysis. Causes of
Machinery Failures. Root Causes of Machinery Failure. References.
2 Metallurgical Failure Analysis. 10
Metallurgical Failure Analysis Methodology. Failure Analysis of
Bolted Joints. Shaft Failures. Stress Raisers in Shafts. Analysis of
Surface-Change Failures. Analyzing Wear Failures. Preventive
Action Planning Avoids Corrosion Failure. References.
3 Machinery Component Failure Analysis. 79
Bearings in Distress. Rolling-Element Bearing Failures and Their
Causes. Patterns of Load Paths and Their Meaning in Bearing
Damage. Troubleshooting Bearings. Journal and Tilt-Pad Thrust
Bearings. Gear Failure Analysis. Preliminary Considerations.
Analytical Evaluation of Gear Theoretical Capability. Metallurgi-
cal Evaluation. General Mechanical Design. Lubrication. Defects
Induced by Other Train Components. Wear. Scoring. Surface
Fatigue. Failures from the Manufacturing Process. Breakage.
Lubricated Flexible-Coupling Failure Analysis. Gear-Coupling
Failure Analysis. Gear-Coupling Failure Mechanisms. Determin-
ing the Cause of Mechanical Seal Distress. Troubleshooting and
Seal-Failure Analysis. Summary of Mechanical Seal Failure
Analysis. Lubricant Considerations. Lubrication Failure Analysis.
Why Lube Oil Should Be Purified. Six Lube-Oil Analyses Are
Required. Periodic Sampling and Conditioning Routines Imple-
mented. Calculated Benefit-to-Cost Ratio. Wear-Particle Analy-
sis. Grease Failure Analysis. Magnetism in Turbomachinery.
References.
4 Machinery Troubleshooting. 257
The Matrix Approach to Machinery Troubleshooting. Trou-
bleshooting Pumps. Troubleshooting Centrifugal Compressors,
Blowers, and Fans. Troubleshooting Reciprocating Compressors.
Troubleshooting Engines. Troubleshooting Steam Turbines. Trou-
bleshooting Gas Turbines. Troubleshooting Electric Motors.
Troubleshooting the Process. References.
5 Vibration Analysis. 351
Interpretation of Collected Data. Aerodynamic Flow-Induced
Vibrations. Establishing Safe Operating Limits for Machinery.
Appendix: Glossary of Vibration Terms. Formulas. References.
6 Generalized Machinery Problem-Solving Sequence. 434
Situation Analysis. Cause Analysis. Action Planning and Genera-
tion. Decision Making. Planning for Change. References.
7 Statistical Approaches in Machinery Problem Solving. 477
Machinery Failure Modes and Maintenance Strategies. Machinery
Maintenance Strategies. Hazard Plotting for Incomplete Failure
Data. Method to Identify Bad Repairs from Bad Designs.
References.
8 SneakAnalysis. 523
Sneak Analysis Use. Sneak Circuits and Their Analysis. Histori-
cal Development of SCA. Topological Techniques. Cost, Sched-
ule, and Security Factors. Summary of Sneak Analysis. Conclu-
sion. References.
9 Formalized Failure Reporting as a Teaching Tool. 539
The Case of the High-Speed. Low-Flow Pump Failure. The Case
of the Tar Product Pump Failure.
10 The "Seven-Cause Category Approach" to Root-Cause
Failure Analysis. 573
Checklist Approaches Generally Available. Failure Statistics Can
Be Helpful. Systematic Approaches Always Valuable. Faulty
Design Causes Premature Bearing Failures. Fabrication and Pro-
cessing Errors Can Prove Costly. Operations Errors Can Cause
Frequent Bearing Failures. Maintenance Omissions Can Cause
Loss of Life. Awareness of Off-Design and Unintended Service
Conditions Needed to Prevent Failures. Making the Case for Fail-
ure Prevention Ahead of Failure Analysis. References.
11 Cause Analysis by Pursuing the Cause-and-Effect
Relationship. 594
Two Types of Problems. The Cause-and-Effect Principle. Effec-
tive Solutions. Creative Solutions. Success Story.
12 Knowledge-Based Systems for Machinery
Failure Diagnosis. 606
Examples of Knowledge-Based Systems. Identification and
Selection of Knowledge-Based System Applications. Project
Implementation. Expert-System Questionnaire. References.
13 Training and Organizing for Successful Failure Analysis
and Troubleshooting. 622
Specialist Training Should Be Considered. Professional Growth:
The Next Step. Organizing for Failure Analysis and Troubleshoot-
ing. Definition of Approach and Goals. Action Steps Outlined.
Development of Checklists and Procedures. Program Results.
Postscript: How to Find a Reliability Professional. References.
Appendix A Machinery Equipment Life Data. 640
Appendix B Theory of Hazard Plotting. 643
Appendix C Glossary of Problem-Solving and
Decision Making Terms. 654
Appendix D Gear Nomenclature. 656
Index. 657 |
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author | Bloch, Heinz P. Geitner, Fred K. |
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dewey-ones | 658 - General management |
dewey-raw | 658.2/7 |
dewey-search | 658.2/7 |
dewey-sort | 3658.2 17 |
dewey-tens | 650 - Management and auxiliary services |
discipline | Technik Wirtschaftswissenschaften |
discipline_str_mv | Technik Wirtschaftswissenschaften |
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illustrated | Illustrated |
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institution | BVB |
isbn | 0884156621 |
language | English |
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physical | XI, 668 S. Ill., graph. Darst. |
publishDate | 1999 |
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series | Practical machinery management for process plants |
series2 | Practical machinery management for process plants |
spelling | Bloch, Heinz P. Verfasser aut Machinery failure analysis and troubleshooting Heinz P. Bloch ; Fred K. Geitner 3. ed. Houston, Tex. Gulf Publ. 1999 XI, 668 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Practical machinery management for process plants 2 Machines - Entretien et réparations ram Usines - Entretien ram Machinery Maintenance and repair Plant maintenance Schadensanalyse (DE-588)4130826-8 gnd rswk-swf Schadenverhütung (DE-588)4193509-3 gnd rswk-swf Maschine (DE-588)4037786-6 gnd rswk-swf Maschinenschaden (DE-588)4169011-4 gnd rswk-swf Zuverlässigkeit (DE-588)4059245-5 gnd rswk-swf Maschine (DE-588)4037786-6 s Zuverlässigkeit (DE-588)4059245-5 s DE-604 Maschinenschaden (DE-588)4169011-4 s Schadensanalyse (DE-588)4130826-8 s Schadenverhütung (DE-588)4193509-3 s 1\p DE-604 Geitner, Fred K. Verfasser aut Practical machinery management for process plants 2 (DE-604)BV012594325 2 HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=014721401&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
spellingShingle | Bloch, Heinz P. Geitner, Fred K. Machinery failure analysis and troubleshooting Practical machinery management for process plants Machines - Entretien et réparations ram Usines - Entretien ram Machinery Maintenance and repair Plant maintenance Schadensanalyse (DE-588)4130826-8 gnd Schadenverhütung (DE-588)4193509-3 gnd Maschine (DE-588)4037786-6 gnd Maschinenschaden (DE-588)4169011-4 gnd Zuverlässigkeit (DE-588)4059245-5 gnd |
subject_GND | (DE-588)4130826-8 (DE-588)4193509-3 (DE-588)4037786-6 (DE-588)4169011-4 (DE-588)4059245-5 |
title | Machinery failure analysis and troubleshooting |
title_auth | Machinery failure analysis and troubleshooting |
title_exact_search | Machinery failure analysis and troubleshooting |
title_exact_search_txtP | Machinery failure analysis and troubleshooting |
title_full | Machinery failure analysis and troubleshooting Heinz P. Bloch ; Fred K. Geitner |
title_fullStr | Machinery failure analysis and troubleshooting Heinz P. Bloch ; Fred K. Geitner |
title_full_unstemmed | Machinery failure analysis and troubleshooting Heinz P. Bloch ; Fred K. Geitner |
title_short | Machinery failure analysis and troubleshooting |
title_sort | machinery failure analysis and troubleshooting |
topic | Machines - Entretien et réparations ram Usines - Entretien ram Machinery Maintenance and repair Plant maintenance Schadensanalyse (DE-588)4130826-8 gnd Schadenverhütung (DE-588)4193509-3 gnd Maschine (DE-588)4037786-6 gnd Maschinenschaden (DE-588)4169011-4 gnd Zuverlässigkeit (DE-588)4059245-5 gnd |
topic_facet | Machines - Entretien et réparations Usines - Entretien Machinery Maintenance and repair Plant maintenance Schadensanalyse Schadenverhütung Maschine Maschinenschaden Zuverlässigkeit |
url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=014721401&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
volume_link | (DE-604)BV012594325 |
work_keys_str_mv | AT blochheinzp machineryfailureanalysisandtroubleshooting AT geitnerfredk machineryfailureanalysisandtroubleshooting |