Assembly automation and product design:
Saved in:
| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Boca Raton, FL [u.a.]
Dekker/CRC
2005
|
| Edition: | 2. ed. |
| Series: | Manufacturing engineering and materials processing
66 |
| Subjects: | |
| Online Access: | Publisher description Inhaltsverzeichnis |
| Item Description: | Includes bibliographical references and index Includes bibliographical references and index |
| Physical Description: | 512 S. graph. Darst. |
| ISBN: | 1574446436 |
Staff View
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Record in the Search Index
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|---|---|
| adam_text | Table of Contents
Chapter 1 Introduction 1
1.1 Historical Development of the Assembly Process 2
1.2 Choice of Assembly Method 6
1.3 Social Effects of Automation 10
References 15
Chapter 2 Automatic Assembly Transfer Systems 17
2.1 Continuous Transfer 17
2.2 Intermittent Transfer 17
2.3 Indexing Mechanisms 23
2.4 Operator Paced Free Transfer Machine 27
References 28
Chapter 3 Automatic Feeding and Orienting — Vibratory Feeders 29
3.1 Mechanics of Vibratory Conveying 29
3.2 Effect of Frequency 34
3.3 Effect of Track Acceleration 34
3.4 Effect of Vibration Angle 35
3.5 Effect of Track Angle 35
3.6 Effect of Coefficient of Friction 37
3.7 Estimating the Mean Conveying Velocity 38
3.8 Load Sensitivity 42
3.9 Solutions to Load Sensitivity 44
3.10 Spiral Elevators 46
3.11 Balanced Feeders 47
3.12 Orientation of Parts 47
3.13 Typical Orienting System 48
3.14 Effect of Active Orienting Devices on Feed Rate 54
3.15 Analysis of Orienting Systems 55
3.15.1 Orienting System 57
3.15.2 Method of System Analysis 58
3.15.3 Optimization 61
3.16 Performance of an Orienting Device 63
3.16.1 Analysis 63
3.17 Natural Resting Aspects of Parts for Automatic Handling 69
3.17.1 Assumptions 70
3.17.2 Analysis for Soft Surfaces 71
3.17.3 Analysis for Hard Surfaces 77
3.17.4 Analysis for Cylinders and Prisms with Displaced
Centers of Mass 78
3.17.5 Summary of Results 78
3.18 Analysis of a Typical Orienting System 78
3.18.1 Design of Orienting Devices 85
3.19 Out of Bowl Tooling 87
References 89
Chapter 4 Automatic Feeding and Orienting — Mechanical Feeders 91
4.1 Reciprocating Tube Hopper Feeder 92
4.1.1 General Features 94
4.1.2 Specific Applications 94
4.2 Centerboard Hopper Feeder 94
4.2.1 Maximum Track Inclination 94
4.2.2 Load Sensitivity and Efficiency 99
4.3 Reciprocating Fork Hopper Feeder 100
4.4 External Gate Hopper Feeder 102
4.4.1 Feed Rate 102
4.4.2 Load Sensitivity and Efficiency 106
4.5 Rotary Disk Feeder 108
4.5.1 Indexing Rotary Disk Feeder 108
4.5.2 Rotary Disk Feeder with Continuous Drive 109
4.5.3 Load Sensitivity and Efficiency 110
4.6 Centrifugal Hopper Feeder 110
4.6.1 Feed Rate Ill
4.6.2 Efficiency 114
4.7 Stationary Hook Hopper Feeder 115
4.7.1 Design of the Hook 115
4.7.2 Feed Rate 118
4.8 Bladed Wheel Hopper Feeder 119
4.9 Tumbling Barrel Hopper Feeder 119
4.9.1 Feed Rate 121
4.10 Rotary Centerboard Hopper Feeder 124
4.11 Magnetic Disk Feeder 124
4.12 Elevating Hopper Feeder 125
4.13 Magnetic Elevating Hopper Feeder 126
4.14 Magazines 126
References 130
Chapter 5 Feed Tracks, Escapements, Parts Placement
Mechanisms, and Robots 131
5.1 Gravity Feed Tracks 131
5.1.1 Analysis of Horizontal Delivery Feed Track 132
5.1.2 Example 137
5.1.3 On/Off Sensors 139
5.1.3.1 Theory 140
5.1.4 Feed Track Section 143
5.1.5 Design of Gravity Feed Tracks for Headed Parts 146
5.1.5.1 Analysis 146
5.1.5.2 Results 153
5.1.5.3 Procedure for Use of Figure 5.17 to Figure 5.20 158
5.2 Powered Feed Tracks 158
5.2.1 Example 160
5.3 Escapements 161
5.3.1 Ratchet Escapements 162
5.3.2 Slide Escapements 164
5.3.3 Drum Escapements 165
5.3.4 Gate Escapements 167
5.3.5 Jaw Escapements 167
5.4 Parts Placing Mechanisms 168
5.5 Assembly Robots 171
5.5.1 Terminology 171
5.5.2 Advantages of Robot Assembly 172
5.5.3 Magazines 174
5.5.4 Types of Magazine Systems 175
5.5.5 Automatic Feeders for Robot Assembly 175
5.5.6 Economics of Part Presentation 178
5.5.7 Design of Robot Assembly Systems 182
References 186
Chapter 6 Performance and Economics of Assembly Systems 187
6.1 Indexing Machines 187
6.1.1 Effect of Parts Quality on Downtime 187
6.1.2 Effects of Parts Quality on Production Time 188
6.1.3 Effect of Parts Quality on the Cost of Assembly 190
6.2 Free Transfer Machines 195
6.2.1 Performance of a Free Transfer Machine 196
6.2.2 Average Production Time for a Free Transfer Machine 200
6.2.3 Number of Personnel Needed for Fault Correction 200
6.3 Basis for Economic Comparisons of Automation Equipment 201
6.3.1 Basic Cost Equations 202
6.4 Comparison of Indexing and Free Transfer Machines 204
6.4.1 Indexing Machine : 204
6.4.2 Free Transfer Machine 205
6.4.3 Effect of Production Volume 205
6.5 Economics of Robot Assembly 207
6.5.1 Parts Presentation 208
6.5.2 Profile of Typical Candidate Assembly 211
6.5.3 Single Station Systems 212
6.5.3.1 Equipment Costs 212
6.5.3.2 Personnel Costs 213
6.5.3.3 Parts Quality 213
6.5.3.4 Basic Cost Equation 214
6.5.4 Multistation Transfer Systems 215
6.5.4.1 Equipment Costs 215
6.5.4.2 Cost Equation 216
References 217
Chapter 7 Design for Manual Assembly 219
7.1 Introduction 219
7.2 Where Design for Assembly Fits in the Design Process 219
7.3 General Design Guidelines for Manual Assembly 221
7.3.1 Design Guidelines for Part Handling 221
7.3.2 Design Guidelines for Insertion and Fastening 222
7.4 Development of a Systematic DFA Analysis Method 227
7.5 DFA Index 229
7.6 Classification System for Manual Handling 230
7.7 Classification System for Manual Insertion and Fastening 233
7.8 Effect of Part Symmetry on Handling Time 236
7.9 Effect of Part Thickness and Size on Handling Time 237
7.10 Effect of Weight on Handling Time 239
7.11 Parts Requiring Two Hands for Manipulation 240
7.12 Effects of Combinations of Factors 240
7.13 Threaded Fasteners 240
7.14 Effects of Holding Down 242
7.15 Problems with Manual Assembly Time Standards 242
7.16 Application of the DFA Method 244
7.16.1 Results of the Analysis 248
7.17 Further General Design Guidelines 251
References 254
Chapter 8 Product Design for High Speed Automatic
Assembly and Robot Assembly 257
8.1 Introduction 257
8.2 Design of Parts for High Speed Feeding and Orienting 258
8.3 Example 263
8.4 Additional Feeding Difficulties 265
8.5 High Speed Automatic Insertion 266
8.6 Example 269
8.7 Analysis of an Assembly 271
8.8 General Rules for Product Design for Automation 272
8.9 Design of Parts for Feeding and Orienting 276
8.10 Summary of Design Rules for High Speed Automatic Assembly 280
8.10.1 Rules for Product Design 280
8.10.2 Rules for the Design of Parts 280
8.11 Product Design for Robot Assembly 281
8.11.1 Summary of Design Rules for Robot Assembly 287
References 289
Chapter 9 Printed Circuit Board Assembly 291
9.1 Introduction 291
9.2 Terminology 291
9.3 Assembly Process for PCBs 292
9.4 SMD Technology 301
9.5 Estimation of PCB Assembly Costs 302
9.6 Worksheet and Database for PCB Assembly Cost Analysis 303
9.6.1 Instructions 303
9.7 PCB Assembly — Equations and Data for Total Operation Cost 305
9.7.1 Manual 306
9.7.2 Autoinsertion Machine 306
9.7.3 Robot Insertion Machine 306
9.8 Glossary of Terms 308
References 310
Chapter 10 Feasibility Study for Assembly Automation 311
10.1 Machine Design Factors to Reduce Machine Downtime
Due to Defective Parts 312
10.2 Feasibility Study 313
10.2.1 Precedence Diagrams 314
10.2.2 Manual Assembly of Plug 317
j
10.2.3 Quality Levels of Parts 318
10.2.4 Parts Feeding and Assembly 319
10.2.5 Special Purpose Machine Layout and Performance 321
10.2.5.1 Indexing Machine 321
10.2.5.2 Free Transfer Machine 324
10.2.6 Robot Assembly of the Power Plug 326
References 332
Problems 333
Appendix A Simple Method for the Determination of the
Coefficient of Dynamic Friction 363
A.I The Method 363
A.2 Analysis 365
A.3 Precision of the Method 366
A.4 Discussion 366
Reference 368
Appendix B Out of Phase Vibratory Conveyors 369
B.I Out of Phase Conveying 370
B.2 Practical Applications 372
Reference 373
Appendix C Laboratory Experiments 375
C.I Performance of a Vibratory Bowl Feeder 375
C.I.I Objectives 375
C.1.2 Equipment 375
C.1.3 Procedure 375
C.1.4 Theory 376
C.1.5 Presentation of Results 378
C.2 Performance of a Horizontal Delivery Gravity Feed Track 379
C.2.1 Objectives 379
C.2.2 Equipment (Objective 1) 379
C.2.3 Theory (Objective 1) 380
C.2.4 Procedure (Objective 1) 381
C.2.5 Results (Objective 1) 381
C.2.6 Equipment (Objective 2) 381
C.2.7 Theory (Objective 2) 382
C.2.8 Procedure (Objective 2) 382
C.2.9 Results (Objective 2) 383
C.2.10 Conclusions 383 ;
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1
i
Appendix D Feeding and Orienting Techniques for Small Parts 385
D.I Coding System 385
D.I.I Introduction to the Coding System 386
D.1.2 Coding Examples 390
D.1.3 Sample Parts for Practice 392
D.1.4 Analysis of the Coding of the Sample Parts 393
D.1.5 Coding System for Small Parts 395
D.2 Feeding and Orienting Techniques 408
D.3 Orienting Devices for Vibratory Bowl Feeders 474
D.4 Nonvibratory Feeders 492
Nomenclature 501
Index 507
|
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| indexdate | 2024-07-09T20:07:31Z |
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| language | English |
| lccn | 2005041949 |
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| spelling | Boothroyd, Geoffrey Verfasser aut Assembly automation and product design Geoffrey Boothroyd 2. ed. Boca Raton, FL [u.a.] Dekker/CRC 2005 512 S. graph. Darst. txt rdacontent n rdamedia nc rdacarrier Manufacturing engineering and materials processing 66 Includes bibliographical references and index Assembly-line methods Automation Assembling machines Montagegerechte Konstruktion (DE-588)4120759-2 gnd rswk-swf Fließfertigung (DE-588)4154634-9 gnd rswk-swf Automation (DE-588)4003957-2 gnd rswk-swf Montage (DE-588)4040126-1 gnd rswk-swf Montagegerechte Konstruktion (DE-588)4120759-2 s Montage (DE-588)4040126-1 s Automation (DE-588)4003957-2 s DE-604 Fließfertigung (DE-588)4154634-9 s 1\p DE-604 Manufacturing engineering and materials processing 66 (DE-604)BV001901101 66 text/html http://www.loc.gov/catdir/enhancements/fy0648/2005041949-d.html Publisher description lizenzfrei HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=013173688&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
| spellingShingle | Boothroyd, Geoffrey Assembly automation and product design Manufacturing engineering and materials processing Assembly-line methods Automation Assembling machines Montagegerechte Konstruktion (DE-588)4120759-2 gnd Fließfertigung (DE-588)4154634-9 gnd Automation (DE-588)4003957-2 gnd Montage (DE-588)4040126-1 gnd |
| subject_GND | (DE-588)4120759-2 (DE-588)4154634-9 (DE-588)4003957-2 (DE-588)4040126-1 |
| title | Assembly automation and product design |
| title_auth | Assembly automation and product design |
| title_exact_search | Assembly automation and product design |
| title_full | Assembly automation and product design Geoffrey Boothroyd |
| title_fullStr | Assembly automation and product design Geoffrey Boothroyd |
| title_full_unstemmed | Assembly automation and product design Geoffrey Boothroyd |
| title_short | Assembly automation and product design |
| title_sort | assembly automation and product design |
| topic | Assembly-line methods Automation Assembling machines Montagegerechte Konstruktion (DE-588)4120759-2 gnd Fließfertigung (DE-588)4154634-9 gnd Automation (DE-588)4003957-2 gnd Montage (DE-588)4040126-1 gnd |
| topic_facet | Assembly-line methods Automation Assembling machines Montagegerechte Konstruktion Fließfertigung Automation Montage |
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