Disassembly modeling for assembly, maintenance, reuse, and recycling:
Saved in:
| Main Authors: | , |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Boca Raton, Fla.
CRC Press
2005
|
| Series: | The St. Lucie Press series on resource management
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Item Description: | Includes bibliographical references and indexes |
| Physical Description: | 419 S. Ill., graph. Darst. |
| ISBN: | 1574443348 |
Staff View
MARC
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| 100 | 1 | |a Lambert, A. J. D. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Disassembly modeling for assembly, maintenance, reuse, and recycling |c A.J.D. (Fred) Lambert, Surendra M. Gupta |
| 264 | 1 | |a Boca Raton, Fla. |b CRC Press |c 2005 | |
| 300 | |a 419 S. |b Ill., graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
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| 490 | 0 | |a The St. Lucie Press series on resource management | |
| 500 | |a Includes bibliographical references and indexes | ||
| 650 | 4 | |a Production - Planification | |
| 650 | 4 | |a Travail à la chaîne | |
| 650 | 4 | |a Assembly-line methods | |
| 650 | 4 | |a Production planning | |
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Record in the Search Index
| _version_ | 1804133344144785408 |
|---|---|
| adam_text | Table of Contents
Part 1
Disassembly Practice 1
Chapter 1 Introduction 3
1.1 Assembly and Disassembly History 3
1.1.1 General 3
1.1.2 End of Life Disassembly 8
1.2 Levels of Aggregation 10
1.3 Disassembly Optimization 12
1.4 Basic Terminology 14
1.4.1 The Product 14
1.4.2 The Process 15
1.4.3 The End of Life Process Chain 16
1.5 Product Modeling 18
1.6 Summary of the Chapters 19
1.6.1 Part 1 Disassembly Practice 19
1.6.2 Part 2 Disassembly Sequencing 19
1.6.3 Part 3 Disassembly Planning 20
References 20
Chapter 2 Context of End of Life Disassembly 23
2.1 Introduction 23
2.2 Industrial Ecology 23
2.2.1 Introduction 23
2.2.2 Product Life Cycle 24
2.2.2.1 General 24
2.2.2.2 Product Process Chains 25
2.2.2.3 Design for Life Cycle 28
2.2.2.4 Life Cycle Assessment and Eco Indicators 28
2.2.3 Product Recovery 28
2.2.4 Cascading 30
2.3 Complex Products 31
2.3.1 General 31
2.3.2 Production of Complex Products 32
2.3.3 Recovery of Complex Products 32
2.3.4 Selective Disassembly 34
2.3.5 Bulk Recycling 37
2.3.5.1 Modeling 37
2.3.5.2 A Typical Recycling Plant 38
2.3.5.3 Typical Bulk Recycling Sequence 40
2.3.6 Typical Costs and Revenues 41
2.3.7 Epilogue 41
2.4 Complex Products Waste 46
2.4.1 General Waste Streams 46
2.4.2 Data on Complex Products Waste 47
2.4.2.1 Introduction 47
2.4.2.2 Buildings and Infrastructure 47
2.4.2.3 Ordinary Complex Products 48
2.4.2.4 Vehicles 49
2.4.2.5 Electric and Electronic, and Small
Mechanical Products 50
2.4.2.6 Statistics on Electric and Electronic Products 52
2.5 Breakdown Analyses of Some Prominent Complex Products 54
2.5.1 Introduction 54
2.5.2 Houses 55
2.5.3 Cars 55
2.5.4 Electric and Electronic Products 59
2.5.4.1 Aggregate Figures 59
2.5.4.2 White Goods 59
2.5.4.3 Brown Goods 60
2.5.4.4 Grey Goods 61
2.5.4.5 Elemental Analysis of a PC Configuration 62
2.5.4.6 Complex Components in Electronic Products 62
2.5.5 Hazardous Materials in Electronic Products 66
2.6 Conclusion 68
References 68
Chapter 3 The Disassembly Process 73
3.1 Introduction 73
3.2 The Product 73
3.2.1 Introduction 73
3.2.2 Components 74
3.2.3 Connections 75
3.2.4 Fasteners 77
3.2.5 Distribution of Components Masses in a Product 77
3.2.6 Aggregate Approach 80
3.2.7 Design Issues 83
3.2.8 Materials Breakdown Analyses 85
3.2.9 Connection Diagrams and Connectivity Matrices 86
3.3 The Process 88
3.3.1 Basic Approaches 88
3.3.2 Disassembly Task Typology 89
3.3.3 Disassembly Tools 91
3.3.4 Disassembly Process Analysis 92
3.4 Cost Metrics 93
3.4.1 Introduction 93
3.4.2 Technical Approach 95
3.4.3 Work Measurement Approach 95
3.4.4 Fixed and Variable Costs 97
3.5 Revenue Metrics 98
3.5.1 Introduction 98
3.5.2 Financial Revenues 98
3.5.3 Environmental Benefits 99
3.5.3.1 Introduction 99
3.5.3.2 Life Cycle Assessment 99
3.5.3.3 Eco Indicator 101
3.5.3.4 Environmental Constraints 101
3.6 Economic Optimization 102
3.6.1 Introduction 102
3.6.2 The Profit Function 102
3.6.3 Return on Investment and Profit Rate 106
3.7 Economic Ecological (Eco Eco) Models 108
3.8 Example: Disassembly of Discarded Cars 109
3.9 Conclusion 111
References 112
Part 2
Disassembly Sequencing 717
Chapter 4 Disassembly Network Features 119
4.1 Introduction 119
4.2 Disassembly Process Representation 120
4.2.1 Disassembly Precedence Graph 120
4.2.2 Disassembly Tree 122
4.2.3 State Diagrams 123
4.2.4 AND/OR Graphs 124
4.3 Unconstrained Products 125
4.3.1 Components and Connections 126
4.3.2 Subassemblies, Connection States, and Subassembly States 126
4.3.3 Intermediate States and Nonmonotone Products 128
4.3.4 Cut Sets and Disassembly Operations 128
4.3.4.1 Cut Sets 128
4.3.4.2 Disassembly Operations in a State Diagram 129
4.3.4.3 Disassembly Operations in an AND/OR Graph 131
4.3.4.4 Ternary Operations 132
4.3.5 Complete Disassembly Sequences 132
4.3.5.1 Complete Sequential Sequences 131
4.3.5.2 Complete Sequences in the State Diagram 13*
4.3.5.3 Complete Sequences in the AND/OR Graph 181
4.3.6 Incomplete Disassembly Sequences 136
4.3.6.1 Incomplete Sequential Sequences 136
4.3.6.2 Incomplete Sequences in the State Diagram 137
4.3.6.3 Incomplete Sequences in the AND/OR Graph 138
4.3.7 Alternative Approaches 13S
4.4 Topologically Constrained Products 140
4.5 Weakly Connected Products 142
4.5.1 Introduction 142
4.5.2 Connections, Subassemblies, Connection States,
and Subassembly States 144
4.5.3 Cut Sets and Disassembly Operations 146
4.5.3.1 Cut Sets 146
4.5.3.2 Disassembly Operations in a State Diagram 146
4.5.3.3 Disassembly Operations in an AND/OR Graph 147
4.5.4 Complete Sequential Sequences ....148
4.5.5 Complete Sequences in the State Diagram 149
4.5.6 Complete Sequences in the AND/OR Graph 149
4.5.7 Incomplete Disassembly Sequences ISO
4.5.7.1 Incomplete Sequential Sequences 150
4.5.7.2 Incomplete Sequences in the State Diagram ISf
4.5.7.3 Incomplete Sequences in the AND/OR Graph 151
4.5.8 Tree Configurations 15!
4.6 Geometrically Constrained Products 153
4.6.1 Subassembly Selection in Topologically Constrained Products 153
4.6.2 Geometric Constraints 154
4.6.3 Graphical Methods 156
4.6.3.1 State Diagrams 156
4.6.3.2 AND/OR Graphs 157
4.7 Conclusion 158
Appendix 4A Binomial Coefficients, Stirling Numbers
of the Second Kind, Bell Numbers, and Catalan Numbers 159
4A.1 Binomial Coefficients 159
4A.2 Stirling Numbers of the Second Kind 160
4A.3 Bell Numbers 160
4A.4 Catalan Numbers (Also Known as Segner Numbers) 160
Appendix 4B: Tables of Binomial Coefficients, Stirling
Numbers of the Second Kind, and Bell Numbers 161
Appendix 4C: Tables of Maximum Number of Features
for Unconstrained Products 162
Appendix 4D: Tables of Maximum Number of Features
for String and Star Configurations 164
References 165
Chapter 5 Geometrical Constraints and Precedence Relationships 167
5.1 Introduction 167
5.2 Earlier Research on Precedence Relationships 169
5.2.1 Connection Oriented Precedence Relationships 169
5.2.2 Subassembly Oriented Precedence Relationships 170
5.3 Bourjault s Method 171
5.3.1 Introduction 171
5.3.2 Primitive Tables 171
5.3.3 Bourjault s Tree 173
5.3.4 Reduction of Bourjault s Tree 175
5.3.5 Number of Queries 175
5.4 The Cut Set Method 176
5.4.1 Connection Oriented Approach: Superset
and Subset Rules 176
5.4.2 Subassembly Oriented Approach 178
5.4.3 Technical Constraints 183
5.4.4 Redundancy 185
5.4.5 The Sequential Method 185
5.4.6 Reverse Method 188
5.5 A Moderately Complex Example 190
5.5.1 Sequential Method 190
5.5.2 Reverse Method 191
5.5.3 Fasteners 194
5.6 m Disassemblable Products 197
5.7 Complex AND/OR Relationships 200
5.8 Three Dimensional Applications 202
5.9 Disassembly Precedence Graphs 206
5.9.1 General 206
5.9.2 Number of Sequences 208
5.9.2.1 Iterative Method 208
5.9.2.2 Direct Method 212
5.9.3 Number of Selection Rules 213
5.9.4 Construction of Disassembly Precedence Graphs 214
5.10 Constrained Connection Diagrams 219
5.11 Conclusion 222
References 223
Chapter 6 Surface and Direction Oriented Analysis,
and Modularity 227
6.1 Introduction 227
6.2 Product Representation and Classes 228
6.3 Surface Oriented Analysis 230
6.3.1 General 230
6.3.2 Movability Analysis 230
6.3.3 Disassembly Direction 232
6.3.4 Detachability Analysis 236
6.3.5 Automated Derivation of Selection Rules
with Arbitrary Surfaces 237
6.3.6 Destructive Disassembly 239
6.4 Direction Oriented Approach 240
6.4.1 Obstruction Diagrams 240
6.4.2 Support of the Complete Cut Set Method 241
6.4.3 Motion Analysis 244
6.4.4 Detachability Analysis and Disassembly
Sequence Generation 251
6.4.5 Aggregation of Components 252
6.4.6 Alternative Matrix Representations 253
6.4.6.1 Disassembly Precedence Matrices 253
6.4.6.2 Reduced Disassembly Precedence Matrices 254
6.4.7 Parallel Disassembly Aimed at Component Recovery 255
6.4.8 Removing Redundancy 257
6.5 Interference Graphs 259
6.6 Modularity Analysis 261
6.6.1 Introduction 261
6.6.2 Weighted Connection Diagram 262
6.6.3 Graph Decomposition 264
6.6.3.1 Complete Separation 264
6.6.3.2 Merging 265
6.6.4 Biconnected Graph Analysis 265
6.6.4.1 Core Component Method 265
6.6.4.2 Biconnected Graph Disconnection 266
6.6.4.3 Fastener Oriented Method .266
6.6.5 Functional Analysis 267
6.6.6 Stability Oriented Analysis 269
6.6.7 Matrix Based Modularity Analysis _][]] 270
6.6.8 Cluster Graph Analysis 271
6.6.9 Functionality Metrics 272
6.6.10 Concluding Remark 274
6.7 Stability Analysis 974
6.7.1 Introduction ?74
6.7.2 Gravitation „_.
6.7.3 Connections _
6.7.4 Matrix Based Stability Analysis [[ _] 276
6.7.4.1 Stability Matrices and Stability Directed Graphs 276
6.7.4.2 Modified Interference Matrices 278
6.7.5 Conclusion „
6.8 Force Flow Analysis „„
6.9 Conclusion 279
References 281
281
Chapter 7 Selecting the Optimum Disassembly Sequence 287
7.1 Introduction 287
7.2 Sequence Independent Costs 289
7.2.1 Introduction 289
7.2.2 Early Methods 289
7.2.3 Linear Programming (LP) Methods 293
7.2.3.1 Early LP Approach 293
7.2.3.2 Linear Programming Method,
Network Approach 296
7.2.4 Applications 299
7.2.4.1 Optimum Solution 299
7.2.4.2 Suboptimum Solutions 300
7.2.4.3 Maximum Parallelism 301
7.2.4.4 Detaching Selected Component(s) 302
7.2.4.5 Detaching Selected Component(s)
with Additional Constraints 303
7.2.5 Clustering 304
7.2.6 Further Work on Mathematical Programming 308
7.3 Sequence Dependent Costs, Heuristics,
and Restricted Exact Methods 308
7.3.1 Heuristic Approaches 308
7.3.2 Exact Approaches Confined to Sequential
Disassembly 311
7.4 Rigorous Exact Methods 314
7.4.1 Introduction 314
7.4.2 Unconstrained Problem 314
7.4.2.1 Rigorous Approach 314
7.4.2.2 Iterative Approach 316
7.4.3 Constrained Problem in Disassembly AND/OR Graph,
Rigorous Approach 319
7.4.3.1 Introduction 319
7.4.3.2 Model Formulation 321
7.4.3.3 Alternative Formulations 323
7.4.3.4 Discussion 323
7.4.4 Constrained Problem in Disassembly AND/OR Graph,
Iterative Approach 324
7.4.5 Constrained Problems with Disassembly
Precedence Graphs 327
7.4.6 Conclusions 329
7.5 Demand Dependent Problems 330
7.5.1 Introduction 330
7.5.2 Single Product Case 333
7.5.3 Multiproduct Case 334
7.6 Conclusion 336
References 336
Part 3
Disassembly Planning 339
Chapter 8 Disassembly to Order Problems: Multicriteria Methods 341
8.1 Introduction 341
8.2 Multicriteria Methodologies 342
8.3 Goal Programming 342
8.3.1 Introduction 342
8.3.2 Goal Programming Model for a DTO System 343
8.3.2.1 The Goals 343
8.3.2.2 Total Profit Value and Related Terms 344
8.3.2.3 The Constraints 347
8.3.2.4 The GP Model 349
8.3.2.5 Procedure to Solve the GP Model 349
8.3.3 A Case Example 350
8.3.3.1 Input Data for the Case Example 350
8.3.3.2 Results of the Case Example 351
8.4 Linear Physical Programming 353
8.4.1 Introduction 353
8.4.2 Procedural Overview of Linear Physical Programming 356
8.4.3 Linear Physical Programming Model for a DTO System 359
8.4.3.1 A Case Example 359
8.4.3.2 The Goals 361
8.4.3.3 The Constraints 367
8.4.3.4 Results of the Case Example 368
8.5 Conclusion 370
References 370
Chapter 9 Disassembly Line Balancing Problems 373
9.1 Introduction 373
9.2 An Assembly Line vs. a Disassembly Line 373
9.2.1 Introduction 373
9.2.2 Challenges 374
9.2.2.1 Challenges Associated with the Product 374
9.2.2.2 Challenges Associated with the Disassembly Line 374
9.2.2.3 Challenges Associated with the Components 374
9.2.2.4 Operational Challenges 374
9.2.2.5 Demand Challenges 375
9.2.2.6 Assignment Challenges 376
9.2.2.7 Other Challenges ... . . Z..376
9.3 Balancing a Disassembly Line 376
9.4 Description of the DLBP 378
9.4.1 Introduction 37g
9.4.2 The First Objective 378
9.4.3 The Second Objective 378
9.4.4 The Third Objective 380
9.4.5 The Fourth Objective 381
9.5 Heuristic and Metaheuristic Methods for Solving the DLBP 381
9.5.1 Introduction 381
9.5.2 Greedy Model Description and the Algorithm 382
9.5.3 2 Opt Description and the Algorithm 386
9.5.4 Ant Colony Optimization Metaheuristic Model Description 389
9.5.4.1 DLBP Specific Qualitative Modifications 390
9.5.4.2 DLBP Specific Quantitative Values
and the DLBP ACO Algorithm 391
9.6 Conclusion 395
References 396
Author Index 399
Subject Index 405
|
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| language | English |
| lccn | 2004054451 |
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| spelling | Lambert, A. J. D. Verfasser aut Disassembly modeling for assembly, maintenance, reuse, and recycling A.J.D. (Fred) Lambert, Surendra M. Gupta Boca Raton, Fla. CRC Press 2005 419 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier The St. Lucie Press series on resource management Includes bibliographical references and indexes Production - Planification Travail à la chaîne Assembly-line methods Production planning Gupta, Surendra M. Verfasser aut HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=013160734&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Lambert, A. J. D. Gupta, Surendra M. Disassembly modeling for assembly, maintenance, reuse, and recycling Production - Planification Travail à la chaîne Assembly-line methods Production planning |
| title | Disassembly modeling for assembly, maintenance, reuse, and recycling |
| title_auth | Disassembly modeling for assembly, maintenance, reuse, and recycling |
| title_exact_search | Disassembly modeling for assembly, maintenance, reuse, and recycling |
| title_full | Disassembly modeling for assembly, maintenance, reuse, and recycling A.J.D. (Fred) Lambert, Surendra M. Gupta |
| title_fullStr | Disassembly modeling for assembly, maintenance, reuse, and recycling A.J.D. (Fred) Lambert, Surendra M. Gupta |
| title_full_unstemmed | Disassembly modeling for assembly, maintenance, reuse, and recycling A.J.D. (Fred) Lambert, Surendra M. Gupta |
| title_short | Disassembly modeling for assembly, maintenance, reuse, and recycling |
| title_sort | disassembly modeling for assembly maintenance reuse and recycling |
| topic | Production - Planification Travail à la chaîne Assembly-line methods Production planning |
| topic_facet | Production - Planification Travail à la chaîne Assembly-line methods Production planning |
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