Product design for modularity:
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| Main Authors: | , |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Boston [u.a.]
Kluwer Acad. Publ.
2000
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XVIII, 203 S. graph. Darst. |
| ISBN: | 0792385543 |
Staff View
MARC
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| 100 | 1 | |a Kamrani, Ali K. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Product design for modularity |c Ali K. Kamrani ; Sa'ed M. Salhieh |
| 264 | 1 | |a Boston [u.a.] |b Kluwer Acad. Publ. |c 2000 | |
| 300 | |a XVIII, 203 S. |b graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 7 | |a Productieplanning |2 gtt | |
| 650 | 7 | |a Productontwikkeling |2 gtt | |
| 650 | 7 | |a Vormgeving |2 gtt | |
| 650 | 7 | |a Werktuigbouwkunde |2 gtt | |
| 650 | 4 | |a Flexible manufacturing systems | |
| 650 | 4 | |a Industrial design | |
| 650 | 4 | |a Modularity (Engineering) | |
| 700 | 1 | |a Salhieh, Sa'ed M. |e Verfasser |4 aut | |
| 856 | 4 | 2 | |m HBZ Datenaustausch |q application/pdf |u http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=009816044&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |3 Inhaltsverzeichnis |
| 999 | |a oai:aleph.bib-bvb.de:BVB01-009816044 | ||
Record in the Search Index
| _version_ | 1804129205930164224 |
|---|---|
| adam_text | Contents
Contents vii
List of Figures ix
List of Tables xiii
Preface xv
Acknowledgements xix
Chapter 1: Product Development Process: An Introduction 1
1. The Evolution of Product Development 1
2. Sequential Product Development 3
3. Simultaneous/Integrated Product Development 4
4. Generic Product Development Process 5
5. Product Development Categories 16
Chapter 2: Modular Design 19
1. Modularity Types 19
2. Modular Systems Characteristics 21
3. Modular Systems Development 25
4. Modularity Advantages 47
Chapter 3: Design for Modularity 49
1. Needs Analysis 51
2. Product Requirements Analysis 63
Contents I
3. Product/Concept Analysis 65
4. Product/Concept Integration 69 :
5. Case Study: Decomposition Analysis of a Four Gear Speed Reducer
Design Based on the Methodology 73
Chapter 4: Design for Assembly 97
1. DFMA Methodology 97
2. Case Study: DFMA Analysis of a Fog Lamp Design 111
3. Summary and Conclusion 121
Chapter 5: Design for Manufacture and Template Based Process Planning 123
1. Geometric and Parametric Design 123
2. Group Technology (GT) 126
3. Design for Manufacture 129
4. Structure for a Template Based Process Planning System 134
5. APPENDIX A: Crankshaft Parametric File Structure and Listings 140
6. APPENDIX B:GD T Data File 147
7. APPENDIX C: Formulation Used for Material Removal 148
8. APPENDIX D: Sample Process Plan 162
Chapter 6: Flexible and Modular Cell Design 169
1. Traditional Manufacturing Systems—An Overview 170
2. Cellular Manufactuirng Systems 172
3. Cellular Manufacturing Systems Design 174
References 195
Index 201
List of Figures
Figure 1. Design for Modularity Life Cycle xv
Figure 1.1. Sequential Product Development 3
Figure 1.2. Simultaneous/Integrated Product Development 4
Figure 1.3. Product Development Process 5
Figure 1.4. Needs Recognition 6
Figure 1.5. Parametric Analysis Plot 7
Figure 1.6. Matrix Analysis 8
Figure 1.7. Establishing Design Specifications 10
Figure 1.8. Needs Metrics Matrix 10
Figure 1.9. Concept Generation 12
Figure 1.10. Concept Selection 13
Figure 1.11. Detail Design 14
Figure 2.1. Function and Module Types 21
Figure 2.2. Component Swapping Modularity 23
Figure 2.3. Component Sharing Modularity 23
Figure 2.4. Fabricate to Fit Modularity 24
Figure 2.5. Bus Modularity 24
Figure 2.6. PC Assembly Diagram 26
Figure 2.7. Structural Decomposition of a Vehicle System 26
Figure 2.8. Structural Decomposition of a Carriage Unit 27
Figure 2.9. Requirements Decomposition 28
Figure 2.10. Ball Bearing Design Constraint Parameter
Incidence Matrix 29
Figure 2.11. Decomposed Constraint Parameter Incidence Matrix 30
Figure 2.12. Hierarchical Decomposition of a Complex System 30
Figure 2.13. Monocode Structure 33
List of Figures
Figure 2.14. Polycode Structure 33
Figure 2.15. Hybrid Structure 34
Figure 2.16. Part Machine Incidence Matrix 35
Figure 3.1. Overview of the Proposed Design Environment 49
Figure 3.2. Design for Modularity 51
Figure 3.3. Customer Satisfaction Process 52
Figure 3.4. Kano s Model 53
Figure 3.5. The House of Quality 58
Figure 3.6. Function Structure Diagram 66
Figure 3.7. Computer Physical Decomposition 66
Figure 3.8. Overall Function Flow Diagram 68
Figure 3.9. Function Flow Diagram 68
Figure 3.10. System Level Specification Decomposition Hierarchy 70
Figure 3.11. System Diagram 74
Figure 3.12. Four Gear Speed Reducer 76
Figure 3.13. Physical Decomposition of Pump System 76
Figure 3.14. Overall Function of the Speed Reducer 77
Figure 3.15. Components Functions 77
Figure 3.16. System Level Specification Hierarchy Structure 79
Figure 3.17. Functional Similarity Matrix 81
Figure 3.18. Physical Similarity Matrix 82
Figure 3.19. Combined Similarity Matrix 82
Figure 3.20. Functional Modules 83
Figure 3.21. Physical Modules 83
Figure 3.22. Combined Modules 83
Figure 4.1. Elements of DFMA 100
Figure 4.2. Traditional Process vs. Concurrent Engineering Process 100
Figure 4.3. The Subtract and Operate Procedure 102
Figure 4.4. Paper Clip Example [51] 102
Figure 4.5. DFMA Functional Criteria Flowchart [8] 103
Figure 4.6. Original Arm Bracket Assembly 104
Figure 4.7. DFMA Designed Arm Bracket Assembly 104
Figure 4.8. Design for Manual Assembly Worksheet [8, 9] 106
Figure 4.9. Manual Handling—Estimated Times (seconds) [8, 9] 107
Figure 4.10. Manual Insertion—Estimated Times (seconds) [8, 9] 108
Figure 4.11. Exploded View of Fog Lamp (current design) 112
Figure 4.12. Assembly Sequence of Current Fog Lamp Design 112
Figure 4.13. Functionality Tables for Fog Lamp Design 117
Figure 4.14. Exploded View of Fog Lamp (proposed design) 119
Figure 4.15. Alternative Design 1 120
Figure 4.16. Alternative Design 2 120
Figure 4.17. Alternative Design 3 121
Figure 5.1. Geometric Modeling Classification 124
Figure 5.2. DFM Process 130
Figure 5.3. CAPP Characteristics 133
Figure 5.4. Integrated Product Design and Process Planning 134
Figure 5.5. Sample Parametric File Format 137
Figure 5.6. Surfaces that Require Machining 138
Figure 5.7. General Crank Dimensions 140
Figure 5.8. Fillet Radii 140
Figure 5.9. Oil Hole Coordinate System 141
Figure 5.10. Counterweight Dimensions 141
Figure 5.11. Lightening Hole Dimensions 142
Figure 5.12. Balance Hole Dimensions 142
Figure 6.1. The Three Kinds of Traditional Manufacturing Systems 171
Figure 6.2. Layouts of Manned and Unmanned Cells 173
Figure 6.3. The Dendrogram Constructed for Sample Parts 190
List of Tables
Table 2.1. Ball Bearing Design Parameters 28
Table 2.2. Ball Bearing Design Constraints 29
Table 2.3. Machines Combined Similarity Methods 43
Table 3.1. Functional Objectives 64
Table 3.2. Operational Functional Requirements 64
Table 3.3. Relationships between Component Functions 69
Table 3.4. GFRvs. SLS 71
Table 3.5. Relationships between Components Functions 78
Table 3.6. System Level Specifications 79
Table 3.7. Impact of SLS on GFR 81
Table 4.1. Analysis Results for the Existing and the
Proposed Design Using DFMA Methodology 118
Table 4.2. Analysis Results for the Existing Design and
Alternative Design 1 119
Table 4.3. Analysis Results for the Existing Design and
Alternative Design 2 120
Table 4.4. Analysis Results for the Existing Design and
Alternative Design 3 121
Table 5.1. Product to Process Features Associativities 125
Table 5.2. GD T Classifications 126
Table 5.3. Sample GD T and Process Machines Associativity 126
Table 5.4. Overview of V CAPP and G CAPP Characteristics 132
Table 5.5. CAPP Systems Development Techniques 133
Table 6.1. Characteristics of Cellular vs. Traditional
Manufacturing Systems 173
Table 6.2. KAMKODE Coding Structure 176
List of Tables
Table 6.3. Coding of a Sample Part with KAMCODE 177
Table 6.4. Example Weight Categories 179
Table 6.5. Sample Parts Used for Dissimilarity Analysis 180
Table 6.6. Dissimilarity Measures for Two Parts 180
Table 6.7. Disagreement Measures between All Parts 190
Table 6.8. Machine Investment Costs, Annual Available Machine
Time, Tool Investment Cost, and Tool Life 191
Table 6.9. Annual Demand for Various Parts (d,) 191
Table 6.10. Machine Reliability (R) 192
Table 6.11. Cell Configuration 192
Table 6.12. Number of Machine Types and Their Assignments 193
Table 6.13. Number of Tool Types and Their Assignments 193
|
| any_adam_object | 1 |
| author | Kamrani, Ali K. Salhieh, Sa'ed M. |
| author_facet | Kamrani, Ali K. Salhieh, Sa'ed M. |
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| discipline | Kunstgeschichte Werkstoffwissenschaften / Fertigungstechnik |
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| illustrated | Illustrated |
| indexdate | 2024-07-09T19:01:27Z |
| institution | BVB |
| isbn | 0792385543 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-009816044 |
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| owner | DE-703 |
| owner_facet | DE-703 |
| physical | XVIII, 203 S. graph. Darst. |
| publishDate | 2000 |
| publishDateSearch | 2000 |
| publishDateSort | 2000 |
| publisher | Kluwer Acad. Publ. |
| record_format | marc |
| spelling | Kamrani, Ali K. Verfasser aut Product design for modularity Ali K. Kamrani ; Sa'ed M. Salhieh Boston [u.a.] Kluwer Acad. Publ. 2000 XVIII, 203 S. graph. Darst. txt rdacontent n rdamedia nc rdacarrier Productieplanning gtt Productontwikkeling gtt Vormgeving gtt Werktuigbouwkunde gtt Flexible manufacturing systems Industrial design Modularity (Engineering) Salhieh, Sa'ed M. Verfasser aut HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=009816044&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Kamrani, Ali K. Salhieh, Sa'ed M. Product design for modularity Productieplanning gtt Productontwikkeling gtt Vormgeving gtt Werktuigbouwkunde gtt Flexible manufacturing systems Industrial design Modularity (Engineering) |
| title | Product design for modularity |
| title_auth | Product design for modularity |
| title_exact_search | Product design for modularity |
| title_full | Product design for modularity Ali K. Kamrani ; Sa'ed M. Salhieh |
| title_fullStr | Product design for modularity Ali K. Kamrani ; Sa'ed M. Salhieh |
| title_full_unstemmed | Product design for modularity Ali K. Kamrani ; Sa'ed M. Salhieh |
| title_short | Product design for modularity |
| title_sort | product design for modularity |
| topic | Productieplanning gtt Productontwikkeling gtt Vormgeving gtt Werktuigbouwkunde gtt Flexible manufacturing systems Industrial design Modularity (Engineering) |
| topic_facet | Productieplanning Productontwikkeling Vormgeving Werktuigbouwkunde Flexible manufacturing systems Industrial design Modularity (Engineering) |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=009816044&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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