An introduction to computer aided production management:
Saved in:
| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
London u.a.
Chapman & Hall
1997
|
| Edition: | 1. ed. |
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XIV, 262 S. graph. Darst. |
| ISBN: | 0412620103 |
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MARC
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| 100 | 1 | |a Childe, Stephen J. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a An introduction to computer aided production management |c Stephen J. Childe |
| 250 | |a 1. ed. | ||
| 264 | 1 | |a London u.a. |b Chapman & Hall |c 1997 | |
| 300 | |a XIV, 262 S. |b graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 7 | |a Administracao da producao |2 larpcal | |
| 650 | 7 | |a CIM |2 gtt | |
| 650 | 7 | |a Computacao aplicada |2 larpcal | |
| 650 | 7 | |a Fabrication, Systèmes flexibles de |2 ram | |
| 650 | 7 | |a GPAO |2 ram | |
| 650 | 7 | |a Productiemanagement |2 gtt | |
| 650 | 7 | |a Production - Gestion - Informatique |2 ram | |
| 650 | 4 | |a Datenverarbeitung | |
| 650 | 4 | |a Flexible manufacturing systems | |
| 650 | 4 | |a Production management |x Data processing | |
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Record in the Search Index
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| adam_text | Contents
Preface xi
Acknowledgements xv
1 Manufacturing and competitiveness 1
1.1 Corporate strategy 1
1.1.1 Why does the manufacturing company exist? 1
1.2 Manufacturing strategy 4
1.2.1 The need for a strategy 5
1.2.2 A market based strategy 7
1.2.3 A capabilities based strategy 9
1.3 Strategic decisions in manufacturing strategy 10
1.3.1 Mode of production 10
1.3.2 Product variety 13
1.3.3 Flexibility 17
1.4 The manufacturing infrastructure 20
1.4.1 Infrastructure design 22
• 1.4.2 Infrastructure functions 22
j 1.4.3 Meta level flexibility 24
1.4.4 CAPM and the infrastructure 25
Summary 26
Questions for discussion 26
References 27
i 2 Production management and CAPM 28
2.1 Competitive objectives 28
2.1.1 Measuring the performance of a manufacturing
company 29
2.2 The goal 32
2.2.1 Reduce inventory 32
vi Contents
2.2.2 Reduce operating expense 33
2.2.3 Increase throughput 33
2.2.4 Objectives for production management 33
2.3 Definitions of CAPM 34
2.4 The management of time 35
2.5 Some elements of CAPM systems 39
2.5.1 Bill of materials (BoM) 39
2.5.2 Master production schedule (MPS) 39
2.5.3 Rough cut capacity planning (RCCP) 39
2.5.4 Scheduling 39
2.5.5 Capacity planning 42
2.5.6 Feedback 45
2.5.7 Stock control and purchasing 45
Summary 46
Questions for discussion 46
References 47
3 Stock control 48
3.1 Types of stock 48
3.2 Ordering 50
3.2.1 Stock holding policy 51
3.2.2 Load smoothing 51
3.2.3 The economic ordering quantity 52
3.2.4 Economic batch quantity (EBQ) 57
3.3 More real life aspects 58
3.4 Stock holding policies for different kinds of item 59
3.5 Use of computers ^
Summary 62
Questions for discussion
Reference 62
4 MRP, closed loop MRP and MRPII 63
4.1 Introduction 63
4.2 Simple material requirements planning (MRP) 3
4.2.1 Time phasing 63
4.2.2 Bill of materials 66
4.2.3 Inventory management
4.2.4 Dealing with orders 6^
4.2.5 Operation 66
4.2.6 Net change and regenerative MRP
4.3 Drawbacks of MRP 75
4.4 Closed loop MRP systems
Contents wii
4.4.1 Capacity planning ^7
4.4.2 Closing the loop ^8
4.5 Manufacturing resource planning (MRPII) 79
4.6 Application of MRP systems 50
4.7 Problems associated with MRP systems 50
4.7.1 Dangers of closed loop systems 30
4.7.2 The danger with backward scheduling MRP systems 31
4.7.3 Length of lead time 32
4.7.4 Standard order quantity 32
Summary 33
Questions for discussion 33
References 34
5 Just In Time 85
5.1 Introduction B5
5.2 The philosophy of Just In Time 85
5.2.1 JIT and batch sizes 86
5.2.2 JIT and waste 88
5.2.3 JIT and total quality 90
5.2.4 What is quality? 92
5.3 Just In Time procurement 92
5.4 Just In Time shop floor control 93
5.4.1 The relationship between JIT and kanban 93
5.4.2 Types of kanban control system 95
5.4.3 Single level bill of materials for MRP procurement
in JIT ]08
5.4.4 The application of JIT control systems 108
5.5 Arguments against JIT 109
5.5.1 High costs of multiple JIT deliveries 110
5.5.2 Stocks pushed onto supplier 110
5.5.3 Increased paperwork ,12
5.5.4 Influence over suppliers 112
Summary . 13
Questions for discussion . 13
References . 14
6 Goldratt s theory of constraints (TOC) 15
6.1 Introduction .15
6.2 Constraints and bottlenecks .16
6.2.1 The rules of production control based upon constraints .17
6.3 Goldratt s approach to dealing with constraints .27
6.4 Manufacturing control based on constraints . 32
viii Contents
6.4.1 Identifying the bottleneck or constraint 133
6.4.2 Exploiting the constraint scheduling the drum 135
6.4.3 Subordinating setting release dates for
non bottleneck operations 137
6.4.4 Reiteration and reliability of the schedule 139
Summary 140
Questions for discussion 140
References 141
7 Process organization, product organization and group technology 142
7.1 Introduction 142
7.2 Process focus 146
7.2.1 Benefits of process organization 147
7.2.2 Drawbacks of process organization 149
7.2.3 Applicability 150
7.3 Group technology and product focus 150
7.3.1 Features of group technology 151
7.3.2 Machine groups or cells, part families and ownership 151
7.3.3 Team working 154
7.3.4 Principles of group technology 155
7.3.5 Benefits of group technology 156
7.3.6 Drawbacks of product organization 161
7.3.7 Previous applications of group technology 162
Summary 163
Questions for discussion 163
References 164
8 The identification of GT groups 165
8.1 Scope of grouping analysis 165
8.2 Grouping techniques 166
8.2.1 Division by eye 166
8.2.2 Division by design classification and division by
production classification 167
8.2.3 Division by production flow analysis (PFA) 167
8.2.4 Division by function 172
8.3 Verification of groups 173
8.4 Work cell design 175
8.4.1 Factory level design 175
8.4.2 Group level design 176
Summary 179
Questions for discussion 179
References 180
Contents ix
9 Period batch control 182
9.1 Introduction 182
9.2 Standard period batch control 183
9.2.1 Setting the production timetable 183
9.2.2 Selecting a suitable period length 185
9.2.3 Rules for work sequencing within the period 186
9.2.4 Loading the cell 188
9.2.5 Advantages of PBC 189
9.3 Different types of period batch control 189
9.3.1 The period length and multi cycle PBC 189
9.3.2 The phase and multi phase PBC 190
9.4 Local and central control 194
Summary 194
Questions for discussion 195
References 195
10 The development of a new CAPM system 197
10.1 Systems theory and the system life cycle 197
10.1.1 Systems concepts 197
10.1.2 The system life cycle 199
10.2 Feasibility study 202
10.2.1 Boundary setting 202
10.2.2 System type and objectives 203
10.2.3 Choice of system type 204
10.3 Analysis 208
10.3.1 System models 210
10.3.2 Generic models 212
10.3.3 Statement of requirements 212
10.4 Design 213
10.4.1 The design process 214
10.4.2 Idea generation 215
10.4.3 Evaluation of alternatives 217
10.4.4 Design refinement 218
10.5 Selection of options to fulfil the design 218
10.5.1 The use of people and computers 219
10.6 Implementation 222
10.6.1 Implementation failure types 223
10.6.2 Methodology 226
10.7 Maintenance and further development 227
Summary 228
Questions for discussion 228
References 228
x Contents
Case studies 231
CS.l RigiboreLtd 231
CS.1.1 The company 231
CS.1.2 The products 231
CS.1.3 Design 232
CS.1.4 Sales 233
CS.l.5 The factory 233
CS.1.6 The control system 234
Questions 234
CS.2 Fly Fishing Reels 235
Questions 238
CS.3 Carparts Ltd 239
CS.3.1 Background interview with the Managing Director 239
CS.3.2 Investigations 240
Questions 244
Appendix A Flow charts 245
Appendix B ICAM Definition Method (IDEF0) 247
Appendix C Paired comparisons 253
Index 255
|
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| indexdate | 2024-07-09T18:04:09Z |
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| isbn | 0412620103 |
| language | English |
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| owner_facet | DE-384 DE-634 DE-11 |
| physical | XIV, 262 S. graph. Darst. |
| publishDate | 1997 |
| publishDateSearch | 1997 |
| publishDateSort | 1997 |
| publisher | Chapman & Hall |
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| spelling | Childe, Stephen J. Verfasser aut An introduction to computer aided production management Stephen J. Childe 1. ed. London u.a. Chapman & Hall 1997 XIV, 262 S. graph. Darst. txt rdacontent n rdamedia nc rdacarrier Administracao da producao larpcal CIM gtt Computacao aplicada larpcal Fabrication, Systèmes flexibles de ram GPAO ram Productiemanagement gtt Production - Gestion - Informatique ram Datenverarbeitung Flexible manufacturing systems Production management Data processing CAM (DE-588)4069816-6 gnd rswk-swf CAM (DE-588)4069816-6 s DE-604 HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=007443989&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Childe, Stephen J. An introduction to computer aided production management Administracao da producao larpcal CIM gtt Computacao aplicada larpcal Fabrication, Systèmes flexibles de ram GPAO ram Productiemanagement gtt Production - Gestion - Informatique ram Datenverarbeitung Flexible manufacturing systems Production management Data processing CAM (DE-588)4069816-6 gnd |
| subject_GND | (DE-588)4069816-6 |
| title | An introduction to computer aided production management |
| title_auth | An introduction to computer aided production management |
| title_exact_search | An introduction to computer aided production management |
| title_full | An introduction to computer aided production management Stephen J. Childe |
| title_fullStr | An introduction to computer aided production management Stephen J. Childe |
| title_full_unstemmed | An introduction to computer aided production management Stephen J. Childe |
| title_short | An introduction to computer aided production management |
| title_sort | an introduction to computer aided production management |
| topic | Administracao da producao larpcal CIM gtt Computacao aplicada larpcal Fabrication, Systèmes flexibles de ram GPAO ram Productiemanagement gtt Production - Gestion - Informatique ram Datenverarbeitung Flexible manufacturing systems Production management Data processing CAM (DE-588)4069816-6 gnd |
| topic_facet | Administracao da producao CIM Computacao aplicada Fabrication, Systèmes flexibles de GPAO Productiemanagement Production - Gestion - Informatique Datenverarbeitung Flexible manufacturing systems Production management Data processing CAM |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=007443989&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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