Beyond the blast furnace:
Saved in:
| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Boca Raton u.a.
CRC Press
1994
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | 244 S. graph. Darst. |
| ISBN: | 0849366763 |
Staff View
MARC
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Record in the Search Index
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| adam_text | IMAGE 1
TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION 1
REFERENCES 6
CHAPTER 2 KINETICS OF IRON OXIDE REDUCTION 7
I. REDUCTION OF IRON OXIDES IN SYSTEMS EMPLOYING SOLID AND GASEOUS
REDUCTANTS 7
II. KINETICS OF REDUCTION OF IRON OXIDE 9
A. MASS TRANSFER THROUGH THE STAGNANT GAS FILM 10
B. MASS TRANSFER BETWEEN THE SOLID OXIDE SURFACE AND THE REACTION
INTERFACE 10
C. CHEMICAL REACTION OF OXYGEN REMOVAL AT THE INTERFACE 10
D. NUCLEATION AND GROWTH OF IRON 11
III. MECHANISM OF IRON OXIDE REDUCTION IN COAL-BASED PROCESSES 11
IV. MECHANISM OF IRON OXIDE REDUCTION IN GAS-BASED PROCESSES 13
A. REDUCTION OF DENSE IRON OXIDE 13
B. REDUCTION OF POROUS IRON OXIDE 15
V. CARBON DEPOSITION AND ITS BENEFITS 17
REFERENCES 18
CHAPTER 3 COAL BASED DR PROCESSES USING ROTARY KILNS 19
I. PROCESS TECHNOLOGY IN GENERAL 19
II. SPECIFIC ROTARY KILN DR PROCESSES IN COMMERCIAL USAGE 22
A. SL/RN 22
B. CODIR 23
C. ACCAR 28
D. DRC 31
E. TDR 32
F. GENERAL COMMENTS ON ROTARY KILN DR 36
G. PROCESSES USING PLANT WASTES IN ROTARY KILNS 37
III. PROCESS ANALYSIS 38
IV. RAW MATERIAL CHARACTERISTICS 40
A. IRON OXIDE FEED 40
B. NONCOKING COAL FOR DIRECT REDUCTION 43
C. FLUXES 49
IMAGE 2
V. RING FORMATION IN ROTARY KILNS 49
A. SOFTENING BEHAVIOR OF IRON OXIDE 49
B. KILN OPERATING CONDITIONS 51
C. EFFECT OF COMPOSITION 51
VI. FLOW OF MATERIALS 52
A. BED MOVEMENT 52
B. EFFECT OF OPERATIONAL VARIABLES 55
C. EFFECT OF KILN GEOMETRY 56
D. EFFECT OF BUILD-UPS WITHIN THE KILN 60
VII. PROCESS CONTROL PARAMETERS 61
A. FEED RATE AND PROPORTION OF RAW MATERIALS IN THE CHARGE MIX 61
B. KILN TEMPERATURE MEASUREMENT AND CONTROL 62
C. CONTROL OF GASEOUS ATMOSPHERE 63
D. GAS PRESSURE INSIDE THE KILN 63
E. KILN ROTATION 63
F. INCLINATION OF THE KILN AND RETENTION TIME 63
G. SPONGE IRON DISCHARGE TEMPERATURE 63
H. AMOUNT OF CHAR IN THE KILN DISCHARGE PRODUCT 63
I. WASTE GAS TEMPERATURE AND COMPOSITION 64
REFERENCES 64
APPENDICES 65
CHAPTER 4 COAL-BASED DR PROCESSES USING SHAFT FURNACES 81
I. KM PROCESS 81
II. MIDREX ELECTROTHERMAL DIRECT REDUCTION PROCESS 84
III. SHAFT FURNACES USING GASIFIED COAL 85
A. COAL GASIFICATION PROCESSES 85
B. EVALUATION OF GASIFICATION PROCESSES BASED ON THE REQUIREMENTS OF A
DR UNIT 87
C. DR PROCESS FLOWSHEET BASED ON COAL GASIFICATION 89
REFERENCES 90
CHAPTER 5 GAS-BASED DR PROCESSES 91
I. RETORT PROCESSES 91
A. HYL 91
B. HOGANAS 91
II. PROCESS USING A FLUIDIZED BED 94
A. FIOR 94
B. HIB 94
IMAGE 3
III. SHAFT FURNACE PROCESSES 95
A. WIBERG 95
B. PLASMARED 95
C. ARMCO 97
D. PUROFER 97
E. NSC 99
F. HYL III 100
G. MIDREX 103
H. AREX 110
REFERENCES 112
CHAPTER 6 CURRENT STATUS AND FUTURE OUTLOOK OF DR 115
REFERENCES 126
CHAPTER 7 SMELTING REDUCTION PROCESSES 127
I. INTRODUCTION 127
II. HISTORICAL BACKGROUND 127
III. PROCESS CLASSIFICATION 128
A. SHAFT FURNACE PROCESSES 128
B. ELECTRICAL PROCESSES 128
C. CONVERTER PROCESSES 128
IV. DESCRIPTIONS OF DIFFERENT PROCESSES 128
A. COREX 128
B. SUMITOMO S SC PROCESS 136
C. KAWASAKI SMELTING REDUCTION PROCESS 137
D. INRED 140
E. ELRED 143
F. COMBISMELT 145
G. PLASMASMELT 147
H. KRUPP-COIN 149
I. PCIG FOR SMELTING REDUCTION 150
J. HISMELT PROCESS 154
K. REACTOR STEELMAKING 156
L. HYL-AISI DIRECT STEELMAKING 159
M. FLPR 159
N. DIOS 160
O. OTHER DEVELOPMENTS 161
V. CURRENT STATUS AND FUTURE OUTLOOK OF SMELTING REDUCTION 162
REFERENCES 164
IMAGE 4
CHAPTER 8
IMPORTANT FEATURES OF SR PROCESSES 167
I. PROCESS CATEGORIZATION 167
II. KINETIC ASPECTS OF SMELTING REDUCTION 169
A. REDUCTION BY SOLID CARBON 170
B. REDUCTION BY CARBON DISSOLVED IN LIQUID IRON 171
C. REDUCTION BY CARBON MONOXIDE 171
III. IMPORTANCE OF SLAG FOAMING IN SMELTING REDUCTION 174
IV. PRACTICAL CONSIDERATIONS 175
REFERENCES 179
CHAPTER 9 ALTERNATIVE AVENUES OF IRONMAKING 181
I. INMETCO PROCESS 181
II. MIDREX FASTMET PROCESS 184
A. PROCESS DESCRIPTION 184
B. RAW MATERIALS AND ENERGY 186
C. PROCESS APPLICATIONS 186
D. ECONOMICS 187
III. IRON CARBIDE MANUFACTURE 189
IV. IRONMAKING IN MINI BLAST FURNACES 194
A. SPECIAL FEATURES OF MBF 194
B. CHARCOAL VERSUS COKE MBF 195
C. WORLD SCENARIO 196
REFERENCES 200
CHAPTER 10 USE OF DRI/HBI AND SR/MBF HOT METAL IN IRON- AND STEELMAKING
201
I. USE OF SR/MBF HOT METAL AND DRI/HBI IN STEELMAKING 201
II. USE OF SPONGE IRON IN ELECTRIC ARC FURNACES 201
A. RECENT DEVELOPMENTS IN ELECTRIC ARC FURNACES WITH PARTICULAR
REFERENCE TO THE USE OF SPONGE IRON 203
B. CHARGING AND MELTING PRACTICES 205
C. FURNACE PERFORMANCE WITH CONTINUOUSLY CHARGED DRI 207
D. FEATURES OF DRI USAGE IN EAFS 213
III. USE OF HOT DRI IN STEELMAKING 214
IV. REPLACEMENT OF SCRAP BY SPONGE IRON IN LD STEELMAKING 216
IMAGE 5
V. ADVANTAGES OF USING HBI/DRI IN STEEL LADLES 220
VI. USE OF SPONGE IRON IN OPEN HEARTH FURNACES 220
VII. USE OF DRI/HBI IN FOUNDRIES 220
A. SPONGE IRON USAGE IN CUPOLAS 221
B. USE OF DRI/HBI IN THE INDUCTION FURNACE 223
C. USE OF DRI FOR BLAST FURNACE IRONMAKING 223
VIII. REOXIDATION OF SPONGE IRON , 224
REFERENCES 227
APPENDIX 228
CHAPTER 11 THE FUTURE: BEYOND THE BLAST FURNACE 231
REFERENCES 236
INDEX 237
|
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| institution | BVB |
| isbn | 0849366763 |
| language | English |
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| physical | 244 S. graph. Darst. |
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| publisher | CRC Press |
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| spelling | Chatterjee, Amit Verfasser aut Beyond the blast furnace Amit Chatterjee Boca Raton u.a. CRC Press 1994 244 S. graph. Darst. txt rdacontent n rdamedia nc rdacarrier Direct reduction (Metallurgy) Iron Metallurgy Smelting Metallurgie (DE-588)4074756-6 gnd rswk-swf Roheisen (DE-588)4178347-5 gnd rswk-swf Eisenherstellung (DE-588)4151526-2 gnd rswk-swf Eisen (DE-588)4014002-7 gnd rswk-swf Eisen (DE-588)4014002-7 s Metallurgie (DE-588)4074756-6 s DE-604 Roheisen (DE-588)4178347-5 s Eisenherstellung (DE-588)4151526-2 s OEBV Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=006499615&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Chatterjee, Amit Beyond the blast furnace Direct reduction (Metallurgy) Iron Metallurgy Smelting Metallurgie (DE-588)4074756-6 gnd Roheisen (DE-588)4178347-5 gnd Eisenherstellung (DE-588)4151526-2 gnd Eisen (DE-588)4014002-7 gnd |
| subject_GND | (DE-588)4074756-6 (DE-588)4178347-5 (DE-588)4151526-2 (DE-588)4014002-7 |
| title | Beyond the blast furnace |
| title_auth | Beyond the blast furnace |
| title_exact_search | Beyond the blast furnace |
| title_full | Beyond the blast furnace Amit Chatterjee |
| title_fullStr | Beyond the blast furnace Amit Chatterjee |
| title_full_unstemmed | Beyond the blast furnace Amit Chatterjee |
| title_short | Beyond the blast furnace |
| title_sort | beyond the blast furnace |
| topic | Direct reduction (Metallurgy) Iron Metallurgy Smelting Metallurgie (DE-588)4074756-6 gnd Roheisen (DE-588)4178347-5 gnd Eisenherstellung (DE-588)4151526-2 gnd Eisen (DE-588)4014002-7 gnd |
| topic_facet | Direct reduction (Metallurgy) Iron Metallurgy Smelting Metallurgie Roheisen Eisenherstellung Eisen |
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