Polymer Injection Sheet Metal Forming: Experiments and Modeling
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Abschlussarbeit Buch |
| Sprache: | English |
| Veröffentlicht: |
Aachen
Shaker
2013
|
| Schriftenreihe: | Dortmunder Umformtechnik
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XVI, 149 S. Ill., graph. Darst. 210 mm x 148 mm, 251 g |
| ISBN: | 9783844020410 |
Internformat
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Datensatz im Suchindex
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| adam_text | IMAGE 1
CONTENTS
ACKNOWLEDGEMENTS III
KURZZUSAMMENFASSUNG V
ABSTRACT VII
CONTENTS VIII
SYMBOLS UND ABBREVIATIONS XII
1 INTRODUCTION 1
2 STATE OF THE ART 5
2.1 INJECTION MOLDING PROCESS 5
2.2 ANALYSIS OF THE INJECTION MOLDING PROCESS 6
2.3 RHEOLOGY IN POLYMER PROCESSING 7
2.4 SHEET HYDROFORMING 10
2.5 POLYMER INJECTION FORMING 11
2.6 EXPERIMENTAL INVESTIGATIONS ON PIF 14
2.6.1 RIBBED-SHAPED CAVITY 16
2.6.2 BOSS-SHAPED CAVITY 18
2.6.3 RECTANGULAR-SHAPED CAVITY 19
2.6.4 INJECTION-COMPRESSION FORMING.... 20
2.7 MULTI-PHYSICS OF THE PIF-PROCESS 22
2.7.1 LAGRANGIAN AND EULERIAN MODELING OF THE POLYMER FLOW 22
2.7.2 FLUID-STRUCTURE INTERACTION 23
2.8 NUMERICAL MODELS ON PIF 24
2.8.1 UNCOUPLED APPROACHES 26
2.8.2 COUPLED APPROACHES 28
2.9 CONCLUSIONS 31
3 AIM AND SCOPE 33
4 EXPERIMENTAL SETUP AND MATERIAL CHARACTERIZATION 35
4.1 INJECTION MOLDING MACHINE AND PERIPHERY 35
4.2 INJECTION MOLD FOR THE PIF 36
4.2.1 HOT RUNNER 37
4.2.2 THE FIXED INSERT 38
4.2.3 THE MOBILE INSERT 39
4.3 CONVENTIONAL HYDROFORMING SETUP 40
4.4 PROCESS VARIABLES AND THEIR MEASUREMENT 41
4.4.1 INJECTION PRESSURE, INJECTION VOLUME, AND CAVITY PRESSURE 43
4.4.2 LOCAL BLANK TEMPERATURE 44
HTTP://D-NB.INFO/1036281507
IMAGE 2
CONTENTS IX
4.4.3 POLE HEIGHT 45
4.5 CHARACTERIZATION OF THE PROCESSED MATERIALS 46
4.5.1 POLYMER MELT AND THEOLOGICAL CHARACTERIZATION 46
4.5.2 METALS AND MECHANICAL CHARACTERIZATION 49
5 FREE FORMING AND CUP FORMING PROCESS IN PIF 53
5.1 FREE FORMING PROCESS 53
5.1.1 FILLING/FORMING STUDY 54
5.1.2 INJECTION PRESSURE 55
5.1.3 FORMING/CAVITY PRESSURE AND POLE HEIGHT 57
5.1.4 INFLUENCE OF THE SHEET MATERIAL 58
5.1.5 INFLUENCE OF THE VISCOSITY OF THE PRESSURE MEDIUM 59
5.1.6 ANALYTICAL RESULTS AND DOME RADIUS 61
5.2 ANALYSIS OF THE BLANK TEMPERATURE 62
5.2.1 SURFACE TEMPERATURE - ANALYTICAL SOLUTION 63
5.2.2 LOCAL BLANK TEMPERATURE 64
5.2.3 INFLUENCE OF DIFFERENT PROCESS SETTINGS 67
5.2.4 SUMMARY OF THE TEMPERATURE RESULTS 69
5.3 CUP FORMING PROCESS 69
5.3.1 FILLING/FORMING STUDY 70
5.3.2 CAVITY PRESSURE AND CORNER RADIUS 71
5.3.3 FLD AND EFFECTIVE STRAIN 73
5.4 CONCLUSIONS 76
6 CONCENTRIC RING FORMING IN PIF 77
6.1 PROCESS SEQUENCE OF THE RING FORMING 77
6.2 INTRODUCTION TO THE DISK FILLING ANALYSIS 78
6.2.1 ISOTHERMAL ANALYSIS 79
6.2.2 NON-ISOTHERMAL ANALYSIS 80
6.3 PREDICTION OF THE FORMING PRESSURE 82
6.4 EXPERIMENTS RESULTS 85
6.4.1 THE EXPERIMENT PLAN 85
6.4.2 PRESSURE DEVELOPMENT 87
6.4.3 FILLING/FORMING STUDY 88
6.4.4 INFLUENCE OF THE INJECTION RATE 92
6.4.5 INFLUENCE OF THE INJECTION TEMPERATURE 94
6.4.6 INFLUENCE OF THE POLYMER-MFI 96
6.4.7 INFLUENCE OF THE SHEET MATERIAL AND THE SHEET THICKNESS 97
6.4.8 INFLUENCE OF THE FLOW CHANNEL THICKNESS 98
6.5 EXPERIMENTAL VERSUS ANALYTICAL RESULTS 100
6.5.1 CAVITY PRESSURE DURING FREE FLOW 100
IMAGE 3
X
6.5.2 FORMING PRESSURE DURING CONFINED FLOW 102
6.6 CONCLUSIONS 103
7 DEVELOPMENT OF A NUMERICAL MODEL FOR PIF 105
7.1 MODELING REQUIREMENT- CHALLENGES AND MOTIVATIONS 105
7.2 LAGRANGIAN COUPLING AND VISCOPLASTICITY 107
7.3 FINITE ELEMENT MODEL 107
7.3.1 SIMPLIFICATION OF THE INJECTION GEOMETRY 108
7.3.2 OBJECT DEFINITION, MESHING, AND BOUNDARY CONDITIONS 109
7.3.3 CONTACT CONDITIONS 110
7.3.4 CONSTITUTIVE MODELING OF THE POLYMER MELT AND THE SHEET METAL 112
7.4 SEGMENTED SIMULATION FOR APPROXIMATED MODEL 114
7.5 ANALYTICAL VALIDATION OF THE PRESSURE FIELD 116
7.5.1 TESTED CASES AND THE CONSTITUTIVE PARAMETERS 116
7.5.2 FE MODEL AND SOLUTION CONTROLS 118
7.5.3 RESULTS AND VALIDATION 118
7.6 CONCLUSIONS 120
8 NUMERICAL ANALYSIS OF PIF AND VALIDATIONS 121
8.1 FREE FORMING - SIMULATION RESULT 121
8.1.1 PROCESS SEQUENCE 121
8.1.2 FORMING PRESSURE 122
8.1.3 TEMPERATURE 124
8.1.4 SIMPLIFIED AND APPROXIMATED MODEL - COMPARISON 126
8.2 CUP FORMING - SIMULATION RESULT 130
8.2.1 PROCESS SEQUENCE 130
8.2.2 FORMING PRESSURE 131
8.2.3 SHAPE OF THE FORMED SPECIMENS 131
8.2.4 DISTRIBUTION OF THE EFFECTIVE STRAIN 132
8.3 RING FORMING - SIMULATION RESULTS 133
8.3.1 PROCESS SEQUENCE 134
8.3.2 CAVITY PRESSURE 134
8.3.3 SHAPE OF THE FORMED SPECIMENS 137
8.3.4 DISTRIBUTION OF EFFECTIVE STRAIN 138
8.4 CONCLUSIONS 139
9 CONCLUSIONS AND OUTLOOK 141
REFERENCES 145
|
| any_adam_object | 1 |
| author | Hussain, Muhammad Masood |
| author_GND | (DE-588)1037118650 |
| author_facet | Hussain, Muhammad Masood |
| author_role | aut |
| author_sort | Hussain, Muhammad Masood |
| author_variant | m m h mm mmh |
| building | Verbundindex |
| bvnumber | BV041427146 |
| ctrlnum | (OCoLC)864621902 (DE-599)DNB1036281507 |
| dewey-full | 671.3 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 671 - Metalworking & primary metal products |
| dewey-raw | 671.3 |
| dewey-search | 671.3 |
| dewey-sort | 3671.3 |
| dewey-tens | 670 - Manufacturing |
| discipline | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| format | Thesis Book |
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| id | DE-604.BV041427146 |
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| indexdate | 2024-07-10T00:56:33Z |
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| isbn | 9783844020410 |
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| physical | XVI, 149 S. Ill., graph. Darst. 210 mm x 148 mm, 251 g |
| publishDate | 2013 |
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| spelling | Hussain, Muhammad Masood Verfasser (DE-588)1037118650 aut Polymer Injection Sheet Metal Forming Experiments and Modeling von Muhammad Masood Hussain Aachen Shaker 2013 XVI, 149 S. Ill., graph. Darst. 210 mm x 148 mm, 251 g txt rdacontent n rdamedia nc rdacarrier Dortmunder Umformtechnik Zugl.: Dortmund, Techn. Univ., Diss., 2013 Kombinationsverfahren (DE-588)4533702-0 gnd rswk-swf Kunststoff-Metall-Verbund (DE-588)4205895-8 gnd rswk-swf Herstellung (DE-588)4159653-5 gnd rswk-swf Spritzgießen (DE-588)4056561-0 gnd rswk-swf Wirkmedium (DE-588)4620745-4 gnd rswk-swf Hybridbauweise (DE-588)4619677-8 gnd rswk-swf Blechumformen (DE-588)4145878-3 gnd rswk-swf Polymerschmelze (DE-588)4175247-8 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Blechumformen (DE-588)4145878-3 s Wirkmedium (DE-588)4620745-4 s Polymerschmelze (DE-588)4175247-8 s Spritzgießen (DE-588)4056561-0 s Kombinationsverfahren (DE-588)4533702-0 s Kunststoff-Metall-Verbund (DE-588)4205895-8 s Hybridbauweise (DE-588)4619677-8 s Herstellung (DE-588)4159653-5 s DE-604 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=026874084&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Hussain, Muhammad Masood Polymer Injection Sheet Metal Forming Experiments and Modeling Kombinationsverfahren (DE-588)4533702-0 gnd Kunststoff-Metall-Verbund (DE-588)4205895-8 gnd Herstellung (DE-588)4159653-5 gnd Spritzgießen (DE-588)4056561-0 gnd Wirkmedium (DE-588)4620745-4 gnd Hybridbauweise (DE-588)4619677-8 gnd Blechumformen (DE-588)4145878-3 gnd Polymerschmelze (DE-588)4175247-8 gnd |
| subject_GND | (DE-588)4533702-0 (DE-588)4205895-8 (DE-588)4159653-5 (DE-588)4056561-0 (DE-588)4620745-4 (DE-588)4619677-8 (DE-588)4145878-3 (DE-588)4175247-8 (DE-588)4113937-9 |
| title | Polymer Injection Sheet Metal Forming Experiments and Modeling |
| title_auth | Polymer Injection Sheet Metal Forming Experiments and Modeling |
| title_exact_search | Polymer Injection Sheet Metal Forming Experiments and Modeling |
| title_full | Polymer Injection Sheet Metal Forming Experiments and Modeling von Muhammad Masood Hussain |
| title_fullStr | Polymer Injection Sheet Metal Forming Experiments and Modeling von Muhammad Masood Hussain |
| title_full_unstemmed | Polymer Injection Sheet Metal Forming Experiments and Modeling von Muhammad Masood Hussain |
| title_short | Polymer Injection Sheet Metal Forming |
| title_sort | polymer injection sheet metal forming experiments and modeling |
| title_sub | Experiments and Modeling |
| topic | Kombinationsverfahren (DE-588)4533702-0 gnd Kunststoff-Metall-Verbund (DE-588)4205895-8 gnd Herstellung (DE-588)4159653-5 gnd Spritzgießen (DE-588)4056561-0 gnd Wirkmedium (DE-588)4620745-4 gnd Hybridbauweise (DE-588)4619677-8 gnd Blechumformen (DE-588)4145878-3 gnd Polymerschmelze (DE-588)4175247-8 gnd |
| topic_facet | Kombinationsverfahren Kunststoff-Metall-Verbund Herstellung Spritzgießen Wirkmedium Hybridbauweise Blechumformen Polymerschmelze Hochschulschrift |
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