Development of Simultaneous Three Axis Turning:
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| Main Author: | |
|---|---|
| Format: | Thesis Book |
| Language: | English |
| Published: |
Aachen
Apprimus Verlag
2015
|
| Edition: | 1. Aufl. |
| Series: | Ergebnisse aus der Produktionstechnik
33/2015 |
| Subjects: | |
| Online Access: | Auszug Inhaltsverzeichnis Inhaltsverzeichnis |
| Physical Description: | IX, 162 S. graph. Darst., Ill. |
| ISBN: | 9783863593520 3863593529 |
Staff View
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Record in the Search Index
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| adam_text | TABLE OF CONTENT
SYMBOLS AND ABBREVIATIONS V
1 INTRODUCTION AND MOTIVATION 1
2 STATE OF THE ART 3
2.1 TECHNOLOGY OF SIMULTANEOUS THREE AXIS TURNING 3
2.1.1 BASIC PROCESS DESCRIPTION 3
2.1.2 MACHINE TOOL TECHNOLOGY 4
2.1.3 TOOL PATH PLANNING 5
2.1.4 DIFFERENCES TO CONVENTIONAL TWO AXIS TURNING 5
2.2 ASSESSMENT OF EVOLVING & EXISTING MANUFACTURING TECHNOLOGIES 7
2.3 PROCESS MODELING IN TURNING 9
2.3.1 UNCUT CHIP GEOMETRY MODELING 9
2.3.2 FORCE MODELING 12
2.3.3 CHIP FLOW MODELING 18
2.3.4 WEAR MODELING 21
2.3.5 SURFACE MODELING 26
2.4 SUMMARY OF NEEDS 29
3 RESEARCH GOALS AND SCIENTIFIC METHOD 31
3.1 CURRENT SITUATION AND RESEARCH GOAL 31
3.2 SCIENTIFIC METHOD AND STRUCTURE OF WORK 31
4 EFFECT OF THE TOOL ROTATION ON THE UNCUT CHIP 35
4.1 EXPERIMENTAL INVESTIGATION 35
4.1.1 BASIC DEFINITIONS 35
4.1.2 DESIGN OF EXPERIMENTS 37
4.1.3 NOTATION OF RESULTS 37
4.1.4 DISCUSSION OF THE ROTATIONAL FEED R
A
. 38
4.1.5 DISCUSSION OF THE TRANSLATIONAL FEED F 41
HTTP://D-NB.INFO/1076368239
4.1.6 DISCUSSION OF THE CUTTING DEPTH A
P
43
4.2 GEOMETRICAL MODELING 45
4.2.1 BASIC DEFINITIONS 45
4.2.2 DERIVATION OF THE EQUATION F,(X) 46
4.2.3 DERIVATION OF THE EQUATION F
2
(X) 47
4.2.4 DERIVATION OF THE EQUATION F
0
(X) 47
4.2.5 DERIVATION OF THE INTERSECTION POINT P..IC 48
4.2.6 DERIVATION OF THE INTERSECTION POINT P, -,. 50
4.2.7 DERIVATION OF THE UNCUT CHIP PARAMETERS 50
4.3 VERIFICATION OF THE MODEL 52
4.4 DEDUCTION OF UNCUT CHIP BEHAVIOR 54
4.5 INTERIM CONCLUSION 56
5 EFFECT OF THE TOOL ROTATION ON THE CHIP FLOW 57
5.1 EXPERIMENTAL INVESTIGATION 57
5.2 CHIP FLOW MODELING 58
5.2.1 THEORETICAL DISCUSSION 58
5.2.2 MODEL DEVELOPMENT 59
5.3 VERIFICATION OF THE MODEL 62
5.4 DEDUCTION OF CHIP FLOW BEHAVIOR 64
5.5 INTERIM CONCLUSION 65
6 EFFECT OF THE TOOL ROTATION ON THE PROCESS FORCE 67
6.1 EXPERIMENTAL INVESTIGATION 67
6.1.1 EXPERIMENTAL SETUP 67
6.1.2
INCREMENTAL VARIATION OF THE TOOL INCLINATION
(FXR=0) 70
6.1.3 CONSTANT UNCUT CHIP PARAMETERS 71
6.1.4 VARIATION OF THE ROTATIONAL FEED 72
6.1.5 VARIATION OF THE TRANSLATIONAL FEED 74
6.1.6 VARIATION OF THE CUTTING DEPTH 76
II
6.2 PROCESS FORCE MODELING 78
6.2.1 FORCE MODELING IN AN ORTHOGONAL CUT 78
6.2.2 FORCE MODELING IN TWO AXIS TURNING 80
6.2.3 FORCE MODELING IN THREE AXIS TURNING 83
6.3 VERIFICATION OF THE MODEL 87
6.4 DEDUCTION OF FORCE BEHAVIOR 88
6.5 INTERIM CONCLUSION 90
7 EFFECT OF THE TOOL ROTATION ON THE TOOL WEAR 93
7.1 EXPERIMENTAL INVESTIGATION 94
7.1.1 WITHOUT TOOL ROTATION 94
7.1.2 WITH INCREMENTAL TOOL ROTATION 94
7.1.3 WITH CONTINUOUS TOOL ROTATION 96
7.2 TOOL WEAR MODELING 100
7.2.1 LOCATION OF THE TOOL WEAR 100
7.2.2 TEMPORAL DEVELOPMENT OF THE TOOL WEAR 102
7.2.3 LOCATION OF THE MAXIMAL TOOL WEAR 103
7.2.4 SHAPE OF THE TOOL WEAR 104
7.2.5 DEPENDENCE OF THE TOOL WEAR ON THE UNCUT CHIP 106
7.2.6 IMPLEMENTATION OF THE TOOL WEAR MODEL 107
7.3 VERIFICATION OF THE MODEL 109
7.4 DEDUCTION OF TOOL WEAR BEHAVIOR 111
7.5 INTERIM CONCLUSION 112
8 EFFECT OF THE TOOL ROTATION ON THE SURFACE QUALITY 115
8.1 EXPERIMENTAL INVESTIGATION 115
8.1.1 EFFECT OF THE TOOL ROTATION 116
8.1.2 EFFECT OF THE ROTATIONAL RAENGE 117
8.1.3 EFFECT OF THE ROTATIONAL FEED 118
8.2 SURFACE MODELING AND OPTIMIZATION 119
III
8.2.1 THEORETICAL DISCUSSION 119
8.2.2 MODEL DEVELOPMENT 120
8.3 MODEL VERIFICATION 122
8.4 DEDUCTION OF SURFACE BEHAVIOR 122
8.5 INTERIM CONCLUSION 124
9 DEVELOPMENT OF A PROCESS DESIGN METHOD 127
9.1 TRANSFERRING THE KNOWLEDGE TO A PROCESS DESIGN METHOD 127
9.1.1 METHOD TO DESIGN ROUGHING OPERATIONS 128
9.1.2 METHOD TO DESIGN PRE-FINISHING OPERATIONS 130
9.1.3 METHOD TO DESIGN FINISHING OPERATIONS 130
9.2 INTEGRATION OF THE DEVELOPED MODELS AND METHODS IN A CAX ENVIRONMENT
131
9.3 BENCHMARKING OF SIMULTANEOUS THREE AXIS TURNING 132
9.3.1 ROUGHING OF THE FORGED PART 133
9.3.2 ROUGHING, PRE-FINISHING AND FINISHING OF THE FINAL PART 135
9.3.3 ECONOMIC COMPARISON OF TWO AXIS TURNING AND THREE AXIS TURNING 137
10 SUMMARY AND OUTLOOK 139
11 ZUSAMMENFASSUNG UND AUSBLICK 143
BIBLIOGRAPHY 147
APPENDIX 157
A NC-CODE EXAMPLE FOR SIMULTANEOUS THREE AXIS TURNING 157
B STRUCTURE AND SOURCE CODE OF THE TOOL WEAR MODEL 157
C TECHNICAL DRAWINGS OF THE DEMONSTRATOR PART 162
IV
|
| any_adam_object | 1 |
| author | Degen, Florian 1985- |
| author_GND | (DE-588)1077020236 |
| author_facet | Degen, Florian 1985- |
| author_role | aut |
| author_sort | Degen, Florian 1985- |
| author_variant | f d fd |
| building | Verbundindex |
| bvnumber | BV043049999 |
| classification_rvk | ZM 8320 |
| ctrlnum | (OCoLC)936714097 (DE-599)DNB1076368239 |
| dewey-full | 671.35 620 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 671 - Metalworking & primary metal products 620 - Engineering and allied operations |
| dewey-raw | 671.35 620 |
| dewey-search | 671.35 620 |
| dewey-sort | 3671.35 |
| dewey-tens | 670 - Manufacturing 620 - Engineering and allied operations |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| edition | 1. Aufl. |
| format | Thesis Book |
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| indexdate | 2024-07-10T07:15:59Z |
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| physical | IX, 162 S. graph. Darst., Ill. |
| publishDate | 2015 |
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| series | Ergebnisse aus der Produktionstechnik |
| series2 | Ergebnisse aus der Produktionstechnik Edition Wissenschaft Apprimus Technologie der Fertigungsverfahren |
| spelling | Degen, Florian 1985- Verfasser (DE-588)1077020236 aut Development of Simultaneous Three Axis Turning Florian Degen 1. Aufl. 201509 Aachen Apprimus Verlag 2015 IX, 162 S. graph. Darst., Ill. txt rdacontent n rdamedia nc rdacarrier Ergebnisse aus der Produktionstechnik 33/2015 Edition Wissenschaft Apprimus Technologie der Fertigungsverfahren Zugl.: Aachen, Techn. Hochsch., Diss., 2015 Drehen (DE-588)4012922-6 gnd rswk-swf Prozessentwicklung Technik (DE-588)4278925-4 gnd rswk-swf Prozessanalyse (DE-588)4136607-4 gnd rswk-swf Mehrachsigkeit (DE-588)4425343-6 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Drehen (DE-588)4012922-6 s Mehrachsigkeit (DE-588)4425343-6 s Prozessentwicklung Technik (DE-588)4278925-4 s Prozessanalyse (DE-588)4136607-4 s DE-604 Fraunhofer-Institut für Produktionstechnologie IPT Sonstige (DE-588)2087668-3 oth Ergebnisse aus der Produktionstechnik 33/2015 (DE-604)BV023307578 2015,33 X:MVB application/pdf http://api.vlb.de/api/v1/asset/mmo/file/73bf47cf-92bb-4256-a453-5493206ab761 Auszug X:MVB application/pdf http://api.vlb.de/api/v1/asset/mmo/file/b18c45da-84c9-4106-8466-29d4623217c6 Inhaltsverzeichnis DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028474395&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Degen, Florian 1985- Development of Simultaneous Three Axis Turning Ergebnisse aus der Produktionstechnik Drehen (DE-588)4012922-6 gnd Prozessentwicklung Technik (DE-588)4278925-4 gnd Prozessanalyse (DE-588)4136607-4 gnd Mehrachsigkeit (DE-588)4425343-6 gnd |
| subject_GND | (DE-588)4012922-6 (DE-588)4278925-4 (DE-588)4136607-4 (DE-588)4425343-6 (DE-588)4113937-9 |
| title | Development of Simultaneous Three Axis Turning |
| title_auth | Development of Simultaneous Three Axis Turning |
| title_exact_search | Development of Simultaneous Three Axis Turning |
| title_full | Development of Simultaneous Three Axis Turning Florian Degen |
| title_fullStr | Development of Simultaneous Three Axis Turning Florian Degen |
| title_full_unstemmed | Development of Simultaneous Three Axis Turning Florian Degen |
| title_short | Development of Simultaneous Three Axis Turning |
| title_sort | development of simultaneous three axis turning |
| topic | Drehen (DE-588)4012922-6 gnd Prozessentwicklung Technik (DE-588)4278925-4 gnd Prozessanalyse (DE-588)4136607-4 gnd Mehrachsigkeit (DE-588)4425343-6 gnd |
| topic_facet | Drehen Prozessentwicklung Technik Prozessanalyse Mehrachsigkeit Hochschulschrift |
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